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Steel DX54D +ZA

Finish state

EN DX54D · JIS SGCD

+ZA = zn-5 % Al (Galfan) coating, ZA095–ZA255

Use when very severe forming plus better corrosion life than +Z is required — the Zn-5Al coating is ductile and resists powdering.

Budget cost $

Values for the +ZA condition

Other DX54D tempers and conditions

DX54D is listed in 5 conditions; see the grade overview at DX54D.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
+ZDefault
Hot-dip zinc coated (Z100–Z275), skin-passed
Standard stocked condition: pure-zinc hot-dip coating for painted or unpainted deep-drawn parts in mild corrosive service.1703004090 HB11 % IACS
Galvannealed zinc-iron alloy coating
Pick for best paint adhesion and resistance-spot-weldability (automotive body parts); coating is harder and more powdering-prone in severe draws.1703003893 HB11 % IACS
Zinc-magnesium-aluminium coating
Choose when equal corrosion life is needed at 2–3× lower coating weight, or for good cut-edge protection in outdoor/agricultural parts.1703004090 HB11 % IACS
55 % Al-Zn (aluzinc/galvalume) coating, AZ150/AZ185
Pick for the longest atmospheric life and heat resistance up to ~300 °C (building panels, appliance backs); cut edges are less well protected than +Z.1703003891 HB11 % IACS
+ZAThis page
Zn-5 % Al (Galfan) coating, ZA095–ZA255
Use when very severe forming plus better corrosion life than +Z is required — the Zn-5Al coating is ductile and resists powdering.1703004090 HB11 % IACS

What is DX54D +ZA?

DX54D +ZA is DX54D supplied in the +ZA condition — use when very severe forming plus better corrosion life than +Z is required — the Zn-5Al coating is ductile and resists powdering. DX54D +ZA has a yield strength of 170 MPa (24.7 ksi) and a tensile strength of 300 MPa (43.5 ksi) — weaker than 99% of steel grades. Elongation at break is 40% and the elastic modulus is 210 GPa (30.5 Msi). DX54D +ZA has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,495°C (2,723 °F). +Z is the default condition FabDigit quotes; +ZA is available on request or by drawing note.

Advantages

  • Forms and bends easily — 96/100, better than 100% of steel grades
  • Ductile — tolerates forming and impact — 40%, better than 99% of steel grades
  • Conducts heat well — 58 W/m·K (33.5 BTU/hr·ft·°F), better than 99% of steel grades
  • High electrical conductivity — 11 % IACS, better than 98% of steel grades
  • Good corrosion resistance — 48/100, better than 98% of steel grades

Limitations

  • Hard to polish — 30/100, worse than 100% of steel grades
  • Low strength — 170 MPa (24.7 ksi), worse than 99% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • High embodied carbon — 2.5 kg CO₂/kg, worse than 82% of steel grades

DX54D +ZA properties

Typical room-temperature values for DX54D +ZA; 20 are specific to this condition. Other listed values are DX54D reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

DX54D +ZA has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,495°C (2,723 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,495°C2,723 °F
Liquidus Temperature1,530°C2,786 °F

Mechanical14

DX54D +ZA has a yield strength of 170 MPa (24.7 ksi) and a tensile strength of 300 MPa (43.5 ksi) — weaker than 99% of steel grades. Elongation at break is 40% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)300 MPa43.5 ksi
Yield Strength (0.2% offset)170 MPa24.7 ksi
Elongation at Break40%
Reduction in Area70%
Shear Strength210 MPa30.5 ksi
Fatigue Strength (Endurance Limit)150 MPa21.8 ksi
Charpy V-Notch Impact (RT)60 J44.3 ft·lbf
Hardness, Brinell90 HB
Hardness, Rockwell B45 HRB
Hardness, Vickers95 HV

Thermal6

DX54D +ZA is rated for continuous service to 200°C (392 °F). It conducts heat at 58 W/m·K (33.5 BTU/hr·ft·°F), better than 99% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity58 W/m·K33.5 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-40°C-40 °F

Electrical3

DX54D +ZA conducts electricity at 11 % IACS, better than 98% of steel grades.

Electrical Conductivity11 % IACS
Electrical Resistivity1.6×10⁻⁷ Ω·m6.3 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (48/100), better than 98% of steel grades.

Galvanic Potential (seawater, vs SCE)-1.03 V
Corrosion ResistanceFair48/100
Chemical Resistance SummaryZinc layer gives sacrificial protection in mild atmospheric and neutral (pH 6–12) conditions; attacked by acids, strong alkalis, chlorides in standing water and by prolonged condensation — cut edges protected only over short distances.

Sustainability4

Producing a kilogram of DX54D +ZA takes about 30 MJ of energy and emits 2.5 kg of CO₂ — more than 56% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)30 MJ/kg12,898 BTU/lb
Embodied Carbon (primary production)2.5 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content25%

Manufacturability7

DX54D +ZA's machinability is fair (50/100, worse than 53% of steel grades); weldability very good (80/100); formability excellent (96/100).

MachinabilityFair50/100
Machinability Rating (AISI 1212 = 100 %)55%
WeldabilityVery good80/100
Formability (cold)Excellent96/100
Brazeability / SolderabilityVery good70/100
PolishabilityPoor30/100
Anodizing Responsen/a — ferrous coated sheet; use paint, powder coat or phosphate + e-coat instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with DX54D +ZA

Is DX54D easy to machine?

Rarely machined; punching/blanking with sharp, well-clearanced tools is preferred since the soft, gummy sheet burrs and galls in drilling.

Can DX54D be welded?

Excellent for resistance spot, MAG (with zinc-tolerant transfer modes) and laser brazing; use higher current/electrode force than bare steel and extract zinc fume.

Can DX54D be formed, bent or molded?

Designed for severe deep drawing (r90 ≥ 1.6, n90 ≥ 0.18); use pre-oiled or chemically passivated + oiled coil, polished dies and avoid ageing-related stretcher strain (non-ageing guaranteed 6 months).

What surface finishes work on DX54D?

Phosphate + e-coat, powder coat or coil-coat directly on the zinc layer; +ZF gives the best paint keying, anodizing is not applicable.

DX54D chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CULC/IF base commonly ≤0.01 % in practice≤ 0.080.03
Mn≤ 0.40.2
P≤ 0.030.01
S≤ 0.030.01
Tistabilising element for IF base metal (Nb may substitute by agreement)≤ 0.30.05
Febalance; coating layer (Zn / Zn-Fe / Zn-Al-Mg / Al-Zn / Al-Si) is additional to the base analysisbalance—

DX54D +ZA — frequently asked

What is DX54D +ZA used for?

DX54D +ZA is typically used for automotive panels, appliance housings and galvanized stampings. In short: deep-drawing galvanized sheet; non-ageing for 6 months; multiple coating options.

What is the yield strength of DX54D +ZA?

DX54D +ZA has a typical yield strength of 170 MPa (24.7 ksi) and a tensile strength of 300 MPa (43.5 ksi) — weaker than 99% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is DX54D +ZA easy to machine?

Reasonably — machinability is rated fair (50/100, worse than 53% of steel grades). Rarely machined; punching/blanking with sharp, well-clearanced tools is preferred since the soft, gummy sheet burrs and galls in drilling.

Can DX54D +ZA be welded?

Yes — weldability is rated very good (80/100). Excellent for resistance spot, MAG (with zinc-tolerant transfer modes) and laser brazing; use higher current/electrode force than bare steel and extract zinc fume.

What surface finishes work on DX54D +ZA?

Phosphate + e-coat, powder coat or coil-coat directly on the zinc layer; +ZF gives the best paint keying, anodizing is not applicable.

Can DX54D +ZA be formed, bent or molded?

Designed for severe deep drawing (r90 ≥ 1.6, n90 ≥ 0.18); use pre-oiled or chemically passivated + oiled coil, polished dies and avoid ageing-related stretcher strain (non-ageing guaranteed 6 months).

What is the maximum service temperature of DX54D +ZA?

DX54D +ZA is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. EN 10346 — Continuously hot-dip coated steel flat products for cold forming — CEN (2015)
  2. JIS G 3302 — Hot-dip zinc-coated steel sheets and coils (SGCD) — JSA (2019)
  3. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  4. Hot-dip galvanized steel DX51D–DX57D product data — ArcelorMittal / thyssenkrupp / voestalpine (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.