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Steel DX54D vs SPHD

Steel · grade comparison

Steel DX54D and SPHD are both steel grades. SPHD is the stronger of the two: yield strength 230 MPa (33.4 ksi) against 170 MPa (24.7 ksi) for DX54D, about 35% more; tensile strength follows at 320 MPa (46.4 ksi) vs 300 MPa (43.5 ksi). SPHD is harder — 100 HB against 90 HB for DX54D — which matters for wear surfaces and threads. SPHD runs hotter in service (350°C vs 200°C continuous) and DX54D conducts heat better (58 W/m·K vs 51 W/m·K).

SPHDChoose it when strength drives the design, or when surface hardness matters.

DX54D vs SPHD: properties

DX54DSPHD

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
205 GPa29.7 Msi

Shear Modulus

81 GPa11.7 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

300 MPa43.5 ksi
320 MPa46.4 ksi

Yield Strength (0.2% offset)

170 MPa24.7 ksi
230 MPa33.4 ksi

Elongation at Break

40%
37%

Reduction in Area

70%
65%

Shear Strength

210 MPa30.5 ksi
205 MPa29.7 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
155 MPa22.5 ksi

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

90 HB
100 HB

Hardness, Rockwell B

45 HRB
55 HRB

Hardness, Vickers

95 HV
105 HV

Compressive Strength

—
230 MPa33.4 ksi

Fracture Toughness (K_IC)

—
100 MPa·√m91 ksi·√in

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,495°C2,723 °F · Liquidus Temperature 1,530°C2,786 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

58 W/m·K33.5 BTU/hr·ft·°F
51 W/m·K29.5 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
247 J/g106 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
350°C662 °F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

11 % IACS
10.8 % IACS

Same in both: Electrical Resistivity 1.6×10⁻⁷ Ω·m6.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.03 V
-0.61 V

Corrosion Resistance

40 / 100
10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
55 / 100

Weldability

85 / 100
92 / 100

Formability (cold)

95 / 100
90 / 100

Polishability

30 / 100
40 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 55% · Brazeability / Solderability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2.5 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
40 L/kg4.8 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

38 kN·m/kg
41 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

69 kJ/m³
129 kJ/m³

Thermal Diffusivity

16.1 mm²/s
13.5 mm²/s

Same in both: Thermal Shock Resistance Index 7

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSPHDDX54D

Manufacturing and finishing

CapabilityDX54DSPHD
Sheet metal—Yes
Default condition—HR
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——
Black Oxide—Yes
Cerakote—Yes
Chrome Plating—Yes
E-Coating—Yes
Hot-Dip Galvanizing—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Powder Coating—Yes
Tin Plating—Yes
Zinc Plating—Yes
Zinc-Flake (Dip-Spin) Coating—Yes
Zinc-Nickel Plating—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

DX54D vs SPHD — frequently asked

Is SPHD stronger than DX54D?

Yes. SPHD has a typical yield strength of 230 MPa (33.4 ksi) against 170 MPa (24.7 ksi) for DX54D — about 35% more. Tensile strength is 320 MPa (46.4 ksi) vs 300 MPa (43.5 ksi).

Which is cheaper, DX54D or SPHD?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, DX54D or SPHD?

SPHD. Its machinability rates good (55/100) against fair (50/100) for DX54D; for welding the order is SPHD first (excellent, 92/100) then DX54D (excellent, 85/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in DX54D and SPHD side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.