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Nickel Alloy Hastelloy S-CD (Cold drawn)

Supply condition

UNS N06635

Pick for close-tolerance bar, fasteners and small tube where higher yield strength and better surface are wanted over maximum ductility.

High cost $$$$

Values for the CD condition

Other Hastelloy S tempers and conditions

Hastelloy S is listed in 4 conditions; see the grade overview at Hastelloy S.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
SADefault
Solution annealed
Standard stocked condition: maximum ductility and thermal stability for forming, welding and high-temperature service.45589550200 HB—
As-welded deposit
Reference condition for all-weld-metal properties of matching Hastelloy S filler in ducting and hose end fittings; no post-weld heat treatment normally required.48083035205 HB1.4 % IACS
CDThis page
Cold drawn
Pick for close-tolerance bar, fasteners and small tube where higher yield strength and better surface are wanted over maximum ductility.6901,0003025 HRC1.4 % IACS
Cold worked
Use for high-temperature springs, bellows convolutions and hose braid where high strength and fatigue life are required and service temperature stays below the recrystallisation range.1,1001,275836 HRC1.4 % IACS

What is Hastelloy S-CD?

Hastelloy S-CD is Hastelloy S supplied in the CD condition — pick for close-tolerance bar, fasteners and small tube where higher yield strength and better surface are wanted over maximum ductility. Hastelloy S-CD has a yield strength of 690 MPa (100 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 81% of nickel alloy grades. Elongation at break is 30% and the elastic modulus is 212 GPa (30.7 Msi). Hastelloy S-CD has a density of 8.76 g/cm³ (0.316 lb/in³), heavier than 80% of nickel alloy grades. It melts at 1,335°C (2,435 °F). SA is the default condition FabDigit quotes; CD is available on request or by drawing note.

Advantages

  • High strength — 690 MPa (100 ksi), better than 81% of nickel alloy grades

Hastelloy S-CD properties

Typical room-temperature values for Hastelloy S-CD; 23 are specific to this condition. Other listed values are Hastelloy S reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

Hastelloy S-CD has a density of 8.76 g/cm³ (0.316 lb/in³), heavier than 80% of nickel alloy grades. It melts at 1,335°C (2,435 °F).

Density8.76 g/cm³0.32 lb/in³
Melting Point (Solidus)1,335°C2,435 °F
Liquidus Temperature1,380°C2,516 °F

Mechanical13

Hastelloy S-CD has a yield strength of 690 MPa (100 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 81% of nickel alloy grades. Elongation at break is 30% and the elastic modulus is 212 GPa (30.7 Msi).

Elastic (Young's) Modulus212 GPa30.7 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus186 GPa27 Msi
Poisson's Ratio0.31
Tensile Strength (Ultimate)1,000 MPa145 ksi
Yield Strength (0.2% offset)690 MPa100 ksi
Elongation at Break30%
Reduction in Area45%
Shear Strength620 MPa89.9 ksi
Fatigue Strength (Endurance Limit)420 MPa60.9 ksi
Charpy V-Notch Impact (RT)110 J81.1 ft·lbf
Hardness, Brinell260 HB
Hardness, Rockwell B99 HRB

Thermal5

Hastelloy S-CD is rated for continuous service to 550°C (1,022 °F). It conducts heat at 10.7 W/m·K (6.18 BTU/hr·ft·°F), worse than 68% of nickel alloy grades. Thermal expansion is 11.6 µm/m·K (6.44 µin/in·°F).

Thermal Conductivity10.7 W/m·K6.2 BTU/hr·ft·°F
Specific Heat Capacity420 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.6 µm/m·K6.4 µin/in·°F
Max Service Temperature (continuous)550°C1,022 °F
Min Service Temperature-253°C-423 °F

Electrical3

Hastelloy S-CD conducts electricity at 1.4 % IACS, worse than 65% of nickel alloy grades.

Electrical Conductivity1.4 % IACS
Electrical Resistivity1.26×10⁻⁶ Ω·m49.6 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (82/100), better than 67% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceVery good82/100
Chemical Resistance SummaryGood resistance to oxidizing and mildly reducing media, hot gases, chloride-induced stress-corrosion cracking and pitting; less resistant than C-276/C-22 in strong hydrochloric or wet-chlorine service, and not intended as a primary process-chemical alloy.

Sustainability4

Producing a kilogram of Hastelloy S-CD takes about 150 MJ of energy and emits 12.5 kg of CO₂ — less than 68% of nickel alloy grades. Typical recycled content is 40%.

Embodied Energy (primary production)150 MJ/kg64,488 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water260 L/kg31.2 gal/lb
Typical Recycled Content40%

Manufacturability8

Hastelloy S-CD's machinability is poor (28/100, better than 82% of nickel alloy grades); weldability very good (80/100); formability good (55/100).

MachinabilityPoor28/100
Machinability Rating (AISI 1212 = 100 %)15%
WeldabilityVery good80/100
Formability (cold)Good55/100
CastabilityFair35/100
Brazeability / SolderabilityVery good80/100
PolishabilityVery good70/100
Anodizing Responsen/a — nickel alloy, not anodized; passivation or electropolishing used instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Hastelloy S-CD

Is Hastelloy S easy to machine?

Machine like other Hastelloy grades: rigid setup, positive-rake carbide, low speed (~15–25 m/min) with heavy feed, flood coolant, and avoid dwelling to prevent rapid work hardening.

Can Hastelloy S be welded?

Readily joined by GTAW/GMAW/resistance welding with matching S filler; keep interpass temperature low, no PWHT normally needed, and the alloy is notably resistant to strain-age cracking.

Can Hastelloy S be formed, bent or molded?

Excellent cold formability in the annealed condition (deep-drawn bellows, hose convolutions); expect high springback and forming loads, anneal at ~1065 °C between heavy operations.

What surface finishes work on Hastelloy S?

Not anodizable; use pickling/passivation, abrasive blasting or electropolish — oxide from hot forming is tenacious and needs grit blast plus acid pickle before welding.

Hastelloy S chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Mo14 – 16.515
Cr14.5 – 1715.5
Fe≤ 31
Co≤ 2—
W≤ 1—
Si0.2 – 0.750.4
Mn0.3 – 10.5
Al≤ 0.50.25
Ti≤ 0.5—
Larare-earth addition for oxide-scale adherence0.01 – 0.10.02
C≤ 0.020.01
B≤ 0.02—
P≤ 0.03—
S≤ 0.03—
Cu≤ 0.35—
Nibalance, nominally ~67%balance—

Hastelloy S-CD — frequently asked

What is Hastelloy S-CD used for?

Hastelloy S-CD is typically used for flexible metal hoses, bellows and expansion joints and aerospace ducting. In short: most formable Hastelloy sheet; strain-age crack resistant; bellows and hose grade.

What is the yield strength of Hastelloy S-CD?

Hastelloy S-CD has a typical yield strength of 690 MPa (100 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 81% of nickel alloy grades. Strength varies by condition: see the 4 listed tempers.

Is Hastelloy S-CD easy to machine?

Not especially — machinability is rated poor (28/100, better than 82% of nickel alloy grades). Machine like other Hastelloy grades: rigid setup, positive-rake carbide, low speed (~15–25 m/min) with heavy feed, flood coolant, and avoid dwelling to prevent rapid work hardening.

Can Hastelloy S-CD be welded?

Yes — weldability is rated very good (80/100). Readily joined by GTAW/GMAW/resistance welding with matching S filler; keep interpass temperature low, no PWHT normally needed, and the alloy is notably resistant to strain-age cracking.

What surface finishes work on Hastelloy S-CD?

Not anodizable; use pickling/passivation, abrasive blasting or electropolish — oxide from hot forming is tenacious and needs grit blast plus acid pickle before welding.

Can Hastelloy S-CD be formed, bent or molded?

Excellent cold formability in the annealed condition (deep-drawn bellows, hose convolutions); expect high springback and forming loads, anneal at ~1065 °C between heavy operations.

What is the maximum service temperature of Hastelloy S-CD?

Hastelloy S-CD is rated for continuous use to about 550°C (1,022 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Hastelloy S-SA and Hastelloy S-CW?

SA is the default condition — standard stocked condition: maximum ductility and thermal stability for forming, welding and high-temperature service. CW: use for high-temperature springs, bellows convolutions and hose braid where high strength and fatigue life are required and service temperature stays below the recrystallisation range. Yield strength is 455 MPa in SA versus 1,100 MPa in CW.

Sources

  1. HASTELLOY S alloy product brochure (UNS N06635) — Haynes International (2020)
  2. ASTM B435 / B572 / B619 — Ni-Cr-Mo alloy sheet, rod and welded pipe (N06635 covered chemistry) — ASTM International (2019)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASM Specialty Handbook: Nickel, Cobalt, and Their Alloys — ASM International (2000)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.