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Nickel Alloy Hastelloy S-CD vs Hastelloy S-SA

Nickel Alloy · Hastelloy S temper comparison

Hastelloy S-CD and Hastelloy S-SA are two conditions of the same nickel alloy grade, Hastelloy S: CD (cold drawn) versus SA (solution annealed). The chemistry is identical, so every difference below comes from the condition. Hastelloy S-CD is the stronger of the two: yield strength 690 MPa (100 ksi) against 455 MPa (66 ksi) for Hastelloy S-SA, about 52% more; tensile strength follows at 1,000 MPa (145 ksi) vs 895 MPa (130 ksi). In exchange, Hastelloy S-SA is the more ductile: elongation 50% versus 30% for Hastelloy S-CD, and Hastelloy S-CD is harder (260 HB vs 200 HB). Hastelloy S-SA runs hotter in service (1,050°C vs 550°C continuous).

Hastelloy S-CDChoose it when strength drives the design.

Hastelloy S-SAChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Hastelloy S-CD vs Hastelloy S-SA: properties

Hastelloy S-CDHastelloy S-SA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,000 MPa145 ksi
895 MPa130 ksi

Yield Strength (0.2% offset)

690 MPa100 ksi
455 MPa66 ksi

Elongation at Break

30%
50%

Reduction in Area

45%
55%

Shear Strength

620 MPa89.9 ksi
555 MPa80.5 ksi

Fatigue Strength (Endurance Limit)

420 MPa60.9 ksi
380 MPa55.1 ksi

Charpy V-Notch Impact (RT)

110 J81.1 ft·lbf
190 J140 ft·lbf

Hardness, Brinell

260 HB
200 HB

Hardness, Rockwell B

99 HRB
92 HRB

Same in both: Elastic (Young's) Modulus 212 GPa30.7 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 186 GPa27 Msi · Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Same in both: Density 8.76 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,335°C2,435 °F · Liquidus Temperature 1,380°C2,516 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

550°C1,022 °F
1,050°C1,922 °F

Same in both: Thermal Conductivity 10.7 W/m·K6.2 BTU/hr·ft·°F · Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.6 µm/m·K6.4 µin/in·°F · Min Service Temperature -253°C-423 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.4 % IACS · Electrical Resistivity 1.26×10⁻⁶ Ω·m49.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V · Corrosion Resistance 82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
24 / 100

Machinability Rating (AISI 1212 = 100 %)

15%
13%

Weldability

80 / 100
85 / 100

Formability (cold)

55 / 100
80 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 80 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 150 MJ/kg64,488 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 260 L/kg31.2 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy S

Hastelloy S-CD vs Hastelloy S-SA — frequently asked

Is Hastelloy S-CD stronger than Hastelloy S-SA?

Yes. Hastelloy S-CD has a typical yield strength of 690 MPa (100 ksi) against 455 MPa (66 ksi) for Hastelloy S-SA — about 52% more. Tensile strength is 1,000 MPa (145 ksi) vs 895 MPa (130 ksi).

Which condition does FabDigit quote by default, CD or SA?

SA is the default Hastelloy S condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, Hastelloy S-CD or Hastelloy S-SA?

Hastelloy S-SA. Its weldability rates excellent (85/100) against very good (80/100) for Hastelloy S-CD.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hastelloy S-CD and Hastelloy S-SA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.