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Nickel Alloy Hastelloy S-CD vs Hastelloy S-CW

Nickel Alloy · Hastelloy S temper comparison

Hastelloy S-CD and Hastelloy S-CW are two conditions of the same nickel alloy grade, Hastelloy S: CD (cold drawn) versus CW (cold worked). The chemistry is identical, so every difference below comes from the condition. Hastelloy S-CW is the stronger of the two: yield strength 1,100 MPa (160 ksi) against 690 MPa (100 ksi) for Hastelloy S-CD, about 59% more; tensile strength follows at 1,275 MPa (185 ksi) vs 1,000 MPa (145 ksi). In exchange, Hastelloy S-CD is the more ductile: elongation 30% versus 8% for Hastelloy S-CW, and Hastelloy S-CW is harder (340 HB vs 260 HB). Hastelloy S-CD runs hotter in service (550°C vs 480°C continuous). On the shop floor, Hastelloy S-CD welds better (very good vs good).

Hastelloy S-CDChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Hastelloy S-CWChoose it when strength drives the design.

Hastelloy S-CD vs Hastelloy S-CW: properties

Hastelloy S-CDHastelloy S-CW

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,000 MPa145 ksi
1,275 MPa185 ksi

Yield Strength (0.2% offset)

690 MPa100 ksi
1,100 MPa160 ksi

Elongation at Break

30%
8%

Reduction in Area

45%
20%

Shear Strength

620 MPa89.9 ksi
760 MPa110 ksi

Fatigue Strength (Endurance Limit)

420 MPa60.9 ksi
470 MPa68.2 ksi

Charpy V-Notch Impact (RT)

110 J81.1 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

260 HB
340 HB

Hardness, Rockwell B

99 HRB
92 HRB

Same in both: Elastic (Young's) Modulus 212 GPa30.7 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 186 GPa27 Msi · Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Same in both: Density 8.76 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,335°C2,435 °F · Liquidus Temperature 1,380°C2,516 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

550°C1,022 °F
480°C896 °F

Same in both: Thermal Conductivity 10.7 W/m·K6.2 BTU/hr·ft·°F · Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.6 µm/m·K6.4 µin/in·°F · Min Service Temperature -253°C-423 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.4 % IACS · Electrical Resistivity 1.26×10⁻⁶ Ω·m49.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

82 / 100
80 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

15%
10%

Weldability

80 / 100
60 / 100

Formability (cold)

55 / 100
25 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 80 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 150 MJ/kg64,488 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 260 L/kg31.2 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy S

Hastelloy S-CD vs Hastelloy S-CW — frequently asked

Is Hastelloy S-CW stronger than Hastelloy S-CD?

Yes. Hastelloy S-CW has a typical yield strength of 1,100 MPa (160 ksi) against 690 MPa (100 ksi) for Hastelloy S-CD — about 59% more. Tensile strength is 1,275 MPa (185 ksi) vs 1,000 MPa (145 ksi).

Which condition does FabDigit quote by default, CD or CW?

SA is the default Hastelloy S condition in the FabDigit quote flow (neither CD nor CW). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Hastelloy S-CD or Hastelloy S-CW?

Hastelloy S-CD, by a small margin. Both rate poor for machinability — 28/100 against 20/100 for Hastelloy S-CW; for welding the order is Hastelloy S-CD first (very good, 80/100) then Hastelloy S-CW (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hastelloy S-CD and Hastelloy S-CW side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.