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Nickel Alloy ENiCrMo-10 STRESS-RELIEF

Heat-treated state

UNS W86022

Reference condition for deposits that see prolonged 500–700 °C service or stress relief — strength rises slightly but toughness and corrosion margin drop from μ/P-phase precipitation; avoid where possible.

High cost $$$$

Values for the STRESS-RELIEF condition

Other ENiCrMo-10 tempers and conditions

ENiCrMo-10 is listed in 3 conditions; see the grade overview at ENiCrMo-10.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed ~1120 °C + rapid quench after welding
Pick when the fabrication is solution annealed (e.g. overlaid vessels, heavily restrained multipass welds) to dissolve interdendritic Mo/W segregation and restore maximum corrosion resistance.40072050180 HB1.5 % IACS
AWDefault
As-welded deposit
Standard supply/qualification condition: deposit used as welded, no PWHT — normal for C-22, 59, 686 and dissimilar joints.5007603818 HRC1.5 % IACS
STRESS-RELIEFThis page
Stress-relieved / thermally aged deposit (500–700 °C exposure)
Reference condition for deposits that see prolonged 500–700 °C service or stress relief — strength rises slightly but toughness and corrosion margin drop from μ/P-phase precipitation; avoid where possible.5458002522 HRC1.6 % IACS

What is ENiCrMo-10 STRESS-RELIEF?

ENiCrMo-10 STRESS-RELIEF is ENiCrMo-10 heat treated to STRESS-RELIEF — reference condition for deposits that see prolonged 500–700 °C service or stress relief — strength rises slightly but toughness and corrosion margin drop from μ/P-phase precipitation; avoid where possible. ENiCrMo-10 STRESS-RELIEF has a yield strength of 545 MPa (79 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 79% of nickel alloy grades. Elongation at break is 25% and the elastic modulus is 208 GPa (30.2 Msi). ENiCrMo-10 STRESS-RELIEF has a density of 8.69 g/cm³ (0.314 lb/in³), heavier than 72% of nickel alloy grades. It melts at 1,357°C (2,475 °F). AW is the default condition FabDigit quotes; STRESS-RELIEF is available on request or by drawing note.

Advantages

  • High strength — 545 MPa (79 ksi), better than 79% of nickel alloy grades

ENiCrMo-10 STRESS-RELIEF properties

Typical room-temperature values for ENiCrMo-10 STRESS-RELIEF; 23 are specific to this condition. Other listed values are ENiCrMo-10 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

ENiCrMo-10 STRESS-RELIEF has a density of 8.69 g/cm³ (0.314 lb/in³), heavier than 72% of nickel alloy grades. It melts at 1,357°C (2,475 °F).

Density8.69 g/cm³0.31 lb/in³
Melting Point (Solidus)1,357°C2,475 °F
Liquidus Temperature1,399°C2,550 °F

Mechanical17

ENiCrMo-10 STRESS-RELIEF has a yield strength of 545 MPa (79 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 79% of nickel alloy grades. Elongation at break is 25% and the elastic modulus is 208 GPa (30.2 Msi).

Elastic (Young's) Modulus208 GPa30.2 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus172 GPa24.9 Msi
Poisson's Ratio0.31
Tensile Strength (Ultimate)800 MPa116 ksi
Yield Strength (0.2% offset)545 MPa79 ksi
Elongation at Break25%
Reduction in Area30%
Compressive Strength560 MPa81.2 ksi
Shear Strength495 MPa71.8 ksi
Fatigue Strength (Endurance Limit)300 MPa43.5 ksi
Fracture Toughness (K_IC)110 MPa·√m100 ksi·√in
Charpy V-Notch Impact (RT)45 J33.2 ft·lbf
Hardness, Brinell240 HB
Hardness, Rockwell B99 HRB
Hardness, Rockwell C22 HRC
Hardness, Vickers252 HV

Thermal5

ENiCrMo-10 STRESS-RELIEF is rated for continuous service to 700°C (1,292 °F). It conducts heat at 10.4 W/m·K (6.01 BTU/hr·ft·°F), worse than 76% of nickel alloy grades. Thermal expansion is 12.4 µm/m·K (6.89 µin/in·°F).

Thermal Conductivity10.4 W/m·K6 BTU/hr·ft·°F
Specific Heat Capacity414 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.4 µm/m·K6.9 µin/in·°F
Max Service Temperature (continuous)700°C1,292 °F
Min Service Temperature-196°C-321 °F

Electrical3

ENiCrMo-10 STRESS-RELIEF conducts electricity at 1.6 % IACS, better than 70% of nickel alloy grades.

Electrical Conductivity1.6 % IACS
Electrical Resistivity1.12×10⁻⁶ Ω·m44.1 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (85/100), better than 74% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.08 V
Corrosion ResistanceExcellent85/100
Chemical Resistance SummaryOutstanding in both oxidizing and reducing service: wet chlorine, hypochlorite, ferric/cupric chlorides, hot seawater, mixed and contaminated sulfuric/phosphoric acids, FGD scrubber liquors; resists chloride pitting, crevice attack and SCC. Attacked only by hot concentrated HCl above ~70 °C, molten salts and strongly reducing HF service.

Sustainability4

Producing a kilogram of ENiCrMo-10 STRESS-RELIEF takes about 165 MJ of energy and emits 13.5 kg of CO₂ — more than 54% of nickel alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)165 MJ/kg70,937 BTU/lb
Embodied Carbon (primary production)13.5 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content35%

Manufacturability7

ENiCrMo-10 STRESS-RELIEF's machinability is poor (18/100, worse than 61% of nickel alloy grades); weldability very good (80/100); formability fair (35/100).

MachinabilityPoor18/100
Machinability Rating (AISI 1212 = 100 %)10%
WeldabilityVery good80/100
Formability (cold)Fair35/100
Brazeability / SolderabilityGood55/100
PolishabilityVery good78/100
Anodizing Responsen/a — nickel alloy; use pickling/passivation or electropolishing instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ENiCrMo-10 STRESS-RELIEF

Is ENiCrMo-10 easy to machine?

Weld caps grind readily but the deposit work-hardens fast — use rigid setups, sharp carbide, low speed/heavy positive feed, flood coolant.

Can ENiCrMo-10 be welded?

Bake electrodes per maker (typically 300–350 °C, 1 h) and keep in a holding oven; DCEP, stringer beads, low heat input (<1.5 kJ/mm) and interpass below 100–150 °C to limit segregation and hot cracking.

Can ENiCrMo-10 be formed, bent or molded?

Not a wrought product; deposits are ductile enough for weld dressing and peening but strongly work-harden.

What surface finishes work on ENiCrMo-10?

Remove all slag and heat tint by grinding, then pickle or electropolish and passivate to restore the chromium-rich film; no anodizing.

ENiCrMo-10 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CAWS A5.11 limit≤ 0.020.01
Cr20 – 22.521.5
Mo12.5 – 14.513.5
W2.5 – 3.53
Fe2 – 64
Co≤ 2.5—
Mn≤ 10.4
Si≤ 0.20.1
V≤ 0.35—
Cu≤ 0.5—
P≤ 0.03—
S≤ 0.02—
Other, total≤ 0.5—
NiBalance, typically ~56 %balance—

ENiCrMo-10 STRESS-RELIEF — frequently asked

What is ENiCrMo-10 STRESS-RELIEF used for?

ENiCrMo-10 STRESS-RELIEF is typically used for chemical processing equipment welding, flue gas desulfurization systems and pollution control equipment. In short: matches Alloy C-22 chemistry; oxidising and reducing acids; high pitting and SCC resistance.

What is the yield strength of ENiCrMo-10 STRESS-RELIEF?

ENiCrMo-10 STRESS-RELIEF has a typical yield strength of 545 MPa (79 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 79% of nickel alloy grades. Strength varies by condition: see the 3 listed tempers.

Is ENiCrMo-10 STRESS-RELIEF easy to machine?

Not especially — machinability is rated poor (18/100, worse than 61% of nickel alloy grades). Weld caps grind readily but the deposit work-hardens fast — use rigid setups, sharp carbide, low speed/heavy positive feed, flood coolant.

Can ENiCrMo-10 STRESS-RELIEF be welded?

Yes — weldability is rated very good (80/100). Bake electrodes per maker (typically 300–350 °C, 1 h) and keep in a holding oven; DCEP, stringer beads, low heat input (<1.5 kJ/mm) and interpass below 100–150 °C to limit segregation and hot cracking.

What surface finishes work on ENiCrMo-10 STRESS-RELIEF?

Remove all slag and heat tint by grinding, then pickle or electropolish and passivate to restore the chromium-rich film; no anodizing.

Can ENiCrMo-10 STRESS-RELIEF be formed, bent or molded?

Not a wrought product; deposits are ductile enough for weld dressing and peening but strongly work-harden.

What is the maximum service temperature of ENiCrMo-10 STRESS-RELIEF?

ENiCrMo-10 STRESS-RELIEF is rated for continuous use to about 700°C (1,292 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ENiCrMo-10-AW and ENiCrMo-10-SA?

AW is the default condition — standard supply/qualification condition: deposit used as welded, no PWHT — normal for C-22, 59, 686 and dissimilar joints. SA: pick when the fabrication is solution annealed (e.g. overlaid vessels, heavily restrained multipass welds) to dissolve interdendritic Mo/W segregation and restore maximum corrosion resistance. Yield strength is 500 MPa in AW versus 400 MPa in SA.

Sources

  1. AWS A5.11/A5.11M — Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding — American Welding Society (2018)
  2. ASME BPVC Section II Part C — SFA-5.11 — ASME (2023)
  3. HASTELLOY C-22 alloy technical data (UNS N06022) — Haynes International (2020)
  4. Ni-Cr-Mo SMAW consumable data sheets (C-22 type electrodes) — Special Metals Welding Products / Böhler Welding (2022)
  5. ASM Handbook Vol. 6 — Welding, Brazing and Soldering (Ni-alloy consumables) — ASM International (1993)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.