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Nickel Alloy BNi-1 vs ENiCrMo-10

Nickel Alloy · grade comparison

Nickel Alloy BNi-1 and ENiCrMo-10 are both nickel alloy grades. ENiCrMo-10 is the stronger of the two: tensile strength 760 MPa (110 ksi) against 550 MPa (79.8 ksi) for BNi-1, about 38% more. ENiCrMo-10 is the more ductile: elongation 38% versus 1% for BNi-1, and BNi-1 is harder (520 HB vs 210 HB). BNi-1 is lighter (7.89 g/cm³ vs 8.69 g/cm³ for ENiCrMo-10) and BNi-1 runs hotter in service (900°C vs 650°C continuous). On the shop floor, ENiCrMo-10 machines more easily (poor vs not recommended) and ENiCrMo-10 welds better (excellent vs not recommended).

BNi-1Choose it when weight is the constraint, or when the part sees heat.

ENiCrMo-10Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

BNi-1 vs ENiCrMo-10: properties

BNi-1ENiCrMo-10

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
206 GPa29.9 Msi

Shear Modulus

77 GPa11.2 Msi
79 GPa11.5 Msi

Bulk Modulus

170 GPa24.7 Msi
172 GPa24.9 Msi

Poisson's Ratio

0.3
0.31

Tensile Strength (Ultimate)

550 MPa79.8 ksi
760 MPa110 ksi

Elongation at Break

1%
38%

Reduction in Area

1%
45%

Compressive Strength

1,600 MPa232 ksi
520 MPa75.4 ksi

Shear Strength

270 MPa39.2 ksi
465 MPa67.4 ksi

Fatigue Strength (Endurance Limit)

180 MPa26.1 ksi
260 MPa37.7 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
110 MPa·√m100 ksi·√in

Charpy V-Notch Impact (RT)

2 J1.5 ft·lbf
80 J59 ft·lbf

Hardness, Brinell

520 HB
210 HB

Hardness, Rockwell C

52 HRC
18 HRC

Hardness, Vickers

550 HV
225 HV

Hardness, Rockwell B

—
95 HRB

Same in both: Yield Strength (0.2% offset) 500 MPa72.5 ksi

Physical

Density and transition temperatures.

Density

7.89 g/cm³0.29 lb/in³
8.69 g/cm³0.31 lb/in³

Melting Point (Solidus)

977°C1,791 °F
1,357°C2,475 °F

Liquidus Temperature

1,038°C1,900 °F
1,399°C2,550 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

16 W/m·K9.2 BTU/hr·ft·°F
10.1 W/m·K5.8 BTU/hr·ft·°F

Specific Heat Capacity

450 J/kg·K0.11 BTU/lb·°F
414 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.5 µm/m·K6.9 µin/in·°F
12.4 µm/m·K6.9 µin/in·°F

Latent Heat of Fusion

290 J/g125 BTU/lb
—

Max Service Temperature (continuous)

900°C1,652 °F
650°C1,202 °F

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.6 % IACS
1.5 % IACS

Electrical Resistivity

1.1×10⁻⁶ Ω·m43.3 µΩ·in
1.14×10⁻⁶ Ω·m44.9 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.28 V
-0.08 V

Corrosion Resistance

58 / 100
92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

6 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

5%
12%

Weldability

10 / 100
88 / 100

Formability (cold)

3 / 100
45 / 100

Castability

55 / 100
—

Brazeability / Solderability

90 / 100
55 / 100

Polishability

60 / 100
78 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
165 MJ/kg70,937 BTU/lb

Embodied Carbon (primary production)

15 kg CO₂/kg
13.5 kg CO₂/kg

Embodied Water

320 L/kg38.3 gal/lb
300 L/kg35.9 gal/lb

Typical Recycled Content

10%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

70 kN·m/kg
87 kN·m/kg

Specific Stiffness (E / density)

25.3 MN·m/kg
23.7 MN·m/kg

Modulus of Resilience

625 kJ/m³
607 kJ/m³

Thermal Diffusivity

4.5 mm²/s
2.8 mm²/s

Thermal Shock Resistance Index

4
3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleBNi-1ENiCrMo-10

Manufacturing and finishing

CapabilityBNi-1ENiCrMo-10
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

BNi-1 vs ENiCrMo-10 — frequently asked

Is ENiCrMo-10 stronger than BNi-1?

Yes. ENiCrMo-10 has a typical tensile strength of 760 MPa (110 ksi) against 550 MPa (79.8 ksi) for BNi-1 — about 38% more.

Which is cheaper, BNi-1 or ENiCrMo-10?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, BNi-1 or ENiCrMo-10?

ENiCrMo-10. Its machinability rates poor (22/100) against not recommended (6/100) for BNi-1; for welding the order is ENiCrMo-10 first (excellent, 88/100) then BNi-1 (not recommended, 10/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in BNi-1 and ENiCrMo-10 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.