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Copper Alloy ZCuPb30-Li

Finish state

Li = centrifugally cast

Pick for thin-wall sleeves and large bushings; centrifugal force plus chill gives finer, more uniform lead distribution and slightly higher strength.

High cost $$$$

Values for the Li condition

Other ZCuPb30 tempers and conditions

ZCuPb30 is listed in 2 conditions; see the grade overview at ZCuPb30.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
JDefault
Permanent (metal) mould cast
Standard GB/T 1176 supply condition: chilled metal-mould casting used to suppress lead segregation in bushings and bearing shells.3265527 HB30 % IACS
LiThis page
Centrifugally cast
Pick for thin-wall sleeves and large bushings; centrifugal force plus chill gives finer, more uniform lead distribution and slightly higher strength.3575630 HB30 % IACS

What is ZCuPb30-Li?

ZCuPb30-Li is ZCuPb30 supplied in the Li condition — pick for thin-wall sleeves and large bushings; centrifugal force plus chill gives finer, more uniform lead distribution and slightly higher strength. ZCuPb30-Li has a yield strength of 35 MPa (5.08 ksi) and a tensile strength of 75 MPa (10.9 ksi) — weaker than 100% of copper alloy grades. Elongation at break is 6% and the elastic modulus is 72 GPa (10.4 Msi). ZCuPb30-Li has a density of 9.5 g/cm³ (0.343 lb/in³), heavier than 100% of copper alloy grades. It melts at 327°C (621 °F). J is the default condition FabDigit quotes; Li is available on request or by drawing note.

Advantages

  • Easy to machine — 85/100, better than 93% of copper alloy grades
  • Low embodied carbon — 3.2 kg CO₂/kg, better than 92% of copper alloy grades

Limitations

  • Low strength — 35 MPa (5.08 ksi), worse than 100% of copper alloy grades
  • Low stiffness — 72 GPa (10.4 Msi), worse than 100% of copper alloy grades
  • Needs corrosion protection — 42/100, worse than 100% of copper alloy grades
  • Difficult to weld — 8/100, worse than 100% of copper alloy grades
  • Hard to polish — 40/100, worse than 100% of copper alloy grades

ZCuPb30-Li properties

Typical room-temperature values for ZCuPb30-Li; 19 are specific to this condition. Other listed values are ZCuPb30 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

ZCuPb30-Li has a density of 9.5 g/cm³ (0.343 lb/in³), heavier than 100% of copper alloy grades. It melts at 327°C (621 °F).

Density9.5 g/cm³0.34 lb/in³
Melting Point (Solidus)327°C621 °F
Liquidus Temperature990°C1,814 °F

Mechanical14

ZCuPb30-Li has a yield strength of 35 MPa (5.08 ksi) and a tensile strength of 75 MPa (10.9 ksi) — weaker than 100% of copper alloy grades. Elongation at break is 6% and the elastic modulus is 72 GPa (10.4 Msi).

Elastic (Young's) Modulus72 GPa10.4 Msi
Shear Modulus27 GPa3.9 Msi
Bulk Modulus85 GPa12.3 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)75 MPa10.9 ksi
Yield Strength (0.2% offset)35 MPa5.1 ksi
Elongation at Break6%
Reduction in Area5%
Compressive Strength70 MPa10.2 ksi
Shear Strength55 MPa8 ksi
Fatigue Strength (Endurance Limit)28 MPa4.1 ksi
Charpy V-Notch Impact (RT)9 J6.6 ft·lbf
Hardness, Brinell30 HB
Hardness, Vickers32 HV

Thermal6

ZCuPb30-Li is rated for continuous service to 200°C (392 °F). It conducts heat at 60 W/m·K (34.7 BTU/hr·ft·°F), worse than 59% of copper alloy grades. Thermal expansion is 18.5 µm/m·K (10.3 µin/in·°F).

Thermal Conductivity60 W/m·K34.7 BTU/hr·ft·°F
Specific Heat Capacity310 J/kg·K0.07 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)18.5 µm/m·K10.3 µin/in·°F
Latent Heat of Fusion150 J/g64.5 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-100°C-148 °F

Electrical3

ZCuPb30-Li conducts electricity at 30 % IACS, better than 71% of copper alloy grades.

Electrical Conductivity30 % IACS
Electrical Resistivity5.7×10⁻⁸ Ω·m2.24 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (42/100), worse than 100% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.35 V
Corrosion ResistanceFair42/100
Chemical Resistance SummaryStable in mineral and synthetic lubricating oils, fresh water and neutral atmospheres; the lead phase is attacked by sulfur-bearing or oxidised (acidic) oils, organic acids, dilute mineral acids and ammonia, so oil condition control is essential in service.

Sustainability4

Producing a kilogram of ZCuPb30-Li takes about 46 MJ of energy and emits 3.2 kg of CO₂ — less than 94% of copper alloy grades. Typical recycled content is 70%.

Embodied Energy (primary production)46 MJ/kg19,776 BTU/lb
Embodied Carbon (primary production)3.2 kg CO₂/kg
Embodied Water200 L/kg24 gal/lb
Typical Recycled Content70%

Manufacturability7

ZCuPb30-Li's machinability is excellent (85/100, better than 93% of copper alloy grades); weldability not recommended (8/100); formability not recommended (12/100).

MachinabilityExcellent85/100
Machinability Rating (AISI 1212 = 100 %)80%
WeldabilityNot recommended8/100
Formability (cold)Not recommended12/100
CastabilityFair45/100
Brazeability / SolderabilityPoor30/100
PolishabilityFair40/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ZCuPb30-Li

Is ZCuPb30 easy to machine?

Free-cutting but very soft: use sharp positive-rake tools, high speed, light feed and generous coolant to avoid smearing and lead pick-up; capture swarf as lead-bearing waste.

Can ZCuPb30 be welded?

Essentially unweldable — lead causes hot cracking and toxic fume; repair by re-casting the lining or mechanical replacement rather than welding.

Can ZCuPb30 be formed, bent or molded?

Cast only (chilled metal mould, centrifugal, or cast-on steel back); pour with high superheat and rapid chill, stir/spin to prevent gravity segregation of the lead phase, no cold working.

What surface finishes work on ZCuPb30?

Bore/hone to size and, for engine bearings, apply a thin Pb-Sn or Pb-In overlay plus Ni dam; do not anodize — plating and tinning are standard surface routes.

ZCuPb30 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Pbsoft lubricating phase27 – 3330
Snimpurity limit≤ 1—
Feimpurity limit≤ 0.5—
Sbimpurity limit≤ 0.2—
Znimpurity limit≤ 0.2—
Curemainder; total impurities ≤1.0 % per GB/T 1176balance—

ZCuPb30-Li — frequently asked

What is ZCuPb30-Li used for?

ZCuPb30-Li is typically used for engine main bearings, connecting rod bearings and heavy machinery bushings. In short: highest-lead bearing bronze; tin-free anti-friction lining; needs rigid steel backing.

What is the yield strength of ZCuPb30-Li?

ZCuPb30-Li has a typical yield strength of 35 MPa (5.08 ksi) and a tensile strength of 75 MPa (10.9 ksi) — weaker than 100% of copper alloy grades. Strength varies by condition: see the 2 listed tempers.

Is ZCuPb30-Li easy to machine?

Yes — machinability is rated excellent (85/100, better than 93% of copper alloy grades). Free-cutting but very soft: use sharp positive-rake tools, high speed, light feed and generous coolant to avoid smearing and lead pick-up; capture swarf as lead-bearing waste.

Can ZCuPb30-Li be welded?

Not readily — weldability is rated not recommended (8/100). Essentially unweldable — lead causes hot cracking and toxic fume; repair by re-casting the lining or mechanical replacement rather than welding.

What surface finishes work on ZCuPb30-Li?

Bore/hone to size and, for engine bearings, apply a thin Pb-Sn or Pb-In overlay plus Ni dam; do not anodize — plating and tinning are standard surface routes.

Can ZCuPb30-Li be formed, bent or molded?

Cast only (chilled metal mould, centrifugal, or cast-on steel back); pour with high superheat and rapid chill, stir/spin to prevent gravity segregation of the lead phase, no cold working.

What is the maximum service temperature of ZCuPb30-Li?

ZCuPb30-Li is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ZCuPb30-J and ZCuPb30-Li?

J is the default condition — standard GB/T 1176 supply condition: chilled metal-mould casting used to suppress lead segregation in bushings and bearing shells. Li: pick for thin-wall sleeves and large bushings; centrifugal force plus chill gives finer, more uniform lead distribution and slightly higher strength. Yield strength is 32 MPa in J versus 35 MPa in Li.

Sources

  1. ASTM B505/B505M (continuous cast copper alloys, C98400) — ASTM (2018)
  2. CDA alloy data — C98400 leaded copper — Copper Development Association (2023)
  3. ASM Handbook Vol.2 — Properties of Copper and Copper Alloys — ASM International (1990)
  4. ASM Handbook Vol.3 — Alloy Phase Diagrams (Cu-Pb) — ASM International (1992)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.