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Copper Alloy C80500-M07

Heat-treated state

UNS C80500 · ASTM B369

M07 = as continuous cast

Bar and tube stock for machined conductive components; densest and most uniform structure of the cast conditions.

High cost $$$$

Values for the M07 condition

Other C80500 tempers and conditions

C80500 is listed in 6 conditions; see the grade overview at C80500.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As chill cast
For thin-walled, fine-detail conductive parts where surface finish matters more than strength.601754043 HB92 % IACS
M01Default
As sand cast
Standard stocked condition for general electrical/thermal copper castings of moderate size and complexity.621804044 HB92 % IACS
As investment cast
Complex near-net-shape conductive parts (contact fingers, clamps) with minimal machining.651803845 HB92 % IACS
As centrifugally cast
Choose for rings, bushings and hollow conductor bodies needing denser, more gas-free structure than sand casting.701954048 HB92 % IACS
As plaster cast
Medium-volume runs of switchgear contacts and terminals where finer grain and tighter tolerance are wanted.701954048 HB92 % IACS
M07This page
As continuous cast
Bar and tube stock for machined conductive components; densest and most uniform structure of the cast conditions.782103550 HB92 % IACS

What is C80500-M07?

C80500-M07 is C80500 heat treated to M07 — bar and tube stock for machined conductive components; densest and most uniform structure of the cast conditions. C80500-M07 has a yield strength of 78 MPa (11.3 ksi) and a tensile strength of 210 MPa (30.5 ksi) — weaker than 90% of copper alloy grades. Elongation at break is 35% and the elastic modulus is 118 GPa (17.1 Msi). C80500-M07 has a density of 8.94 g/cm³ (0.323 lb/in³), heavier than 90% of copper alloy grades. It melts at 1,065°C (1,949 °F). M01 is the default condition FabDigit quotes; M07 is available on request or by drawing note.

Advantages

  • Conducts heat well — 355 W/m·K (205.1 BTU/hr·ft·°F), better than 90% of copper alloy grades
  • High electrical conductivity — 92 % IACS, better than 89% of copper alloy grades
  • Ductile — tolerates forming and impact — 35%, better than 80% of copper alloy grades
  • Readily welded — 60/100, better than 76% of copper alloy grades

Limitations

  • Low strength — 78 MPa (11.3 ksi), worse than 90% of copper alloy grades
  • Difficult to machine — 25/100, worse than 86% of copper alloy grades

C80500-M07 properties

Typical room-temperature values for C80500-M07; 19 are specific to this condition. Other listed values are C80500 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C80500-M07 has a density of 8.94 g/cm³ (0.323 lb/in³), heavier than 90% of copper alloy grades. It melts at 1,065°C (1,949 °F).

Density8.94 g/cm³0.32 lb/in³
Melting Point (Solidus)1,065°C1,949 °F
Liquidus Temperature1,083°C1,981 °F

Mechanical13

C80500-M07 has a yield strength of 78 MPa (11.3 ksi) and a tensile strength of 210 MPa (30.5 ksi) — weaker than 90% of copper alloy grades. Elongation at break is 35% and the elastic modulus is 118 GPa (17.1 Msi).

Elastic (Young's) Modulus118 GPa17.1 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus140 GPa20.3 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)210 MPa30.5 ksi
Yield Strength (0.2% offset)78 MPa11.3 ksi
Elongation at Break35%
Reduction in Area42%
Shear Strength145 MPa21 ksi
Fatigue Strength (Endurance Limit)72 MPa10.4 ksi
Charpy V-Notch Impact (RT)52 J38.4 ft·lbf
Hardness, Brinell50 HB
Hardness, Vickers52 HV

Thermal6

C80500-M07 is rated for continuous service to 200°C (392 °F). It conducts heat at 355 W/m·K (205.1 BTU/hr·ft·°F), better than 90% of copper alloy grades. Thermal expansion is 17.6 µm/m·K (9.78 µin/in·°F).

Thermal Conductivity355 W/m·K205 BTU/hr·ft·°F
Specific Heat Capacity385 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17.6 µm/m·K9.8 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-200°C-328 °F

Electrical3

C80500-M07 conducts electricity at 92 % IACS, better than 89% of copper alloy grades.

Electrical Conductivity92 % IACS
Electrical Resistivity1.87×10⁻⁸ Ω·m0.736 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (70/100), better than 76% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceVery good70/100
Chemical Resistance SummaryGood in fresh and sea water, neutral salts, non-oxidizing acids and most organics; attacked by ammonia/amines, nitric acid, oxidizing acids, sulphur compounds and moist halogens.

Sustainability4

Producing a kilogram of C80500-M07 takes about 55 MJ of energy and emits 3.8 kg of CO₂ — less than 72% of copper alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)55 MJ/kg23,646 BTU/lb
Embodied Carbon (primary production)3.8 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content30%

Manufacturability8

C80500-M07's machinability is poor (25/100, worse than 86% of copper alloy grades); weldability good (60/100); formability fair (40/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityGood60/100
Formability (cold)Fair40/100
CastabilityFair50/100
Brazeability / SolderabilityExcellent90/100
PolishabilityVery good75/100
Anodizing Responsen/a — copper alloys are not anodized; use electroplating (Ni/Sn/Ag) or chemical patina

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C80500-M07

Is C80500 easy to machine?

Gummy and long-chipping — use sharp, high-rake, polished-flute tools, high speed with light feed and copious flood coolant; rating ≈20% of free-cutting brass.

Can C80500 be welded?

Good with GTAW/GMAW using ERCu filler and preheat 200–400 °C on heavy sections; keep interpass short and avoid hydrogen pickup — brazing and soldering are excellent.

Can C80500 be formed, bent or molded?

Melt under charcoal/inert cover, deoxidize and pour hot with generous risers and chills — copper's high shrinkage (~4%) and gas solubility cause porosity if degassing is skipped.

What surface finishes work on C80500?

Not anodizable; buff/polish easily, electroplate Ni, Sn or Ag for contact surfaces, or apply lacquer/chemical patina to control oxidation.

C80500 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Bboron added as deoxidizer0.02 – 0.040.03
CuCu including Ag, minimum≥ 99.75 (balance)—

C80500-M07 — frequently asked

What is C80500-M07 used for?

C80500-M07 is typically used for general conductive copper castings, electrical hardware and terminal castings, switchgear clamps and connectors, heat-transfer castings, cooling jackets and grounding and bonding hardware. In short: general-purpose cast copper; 92% IACS conductivity; excellent brazing and soldering.

What is the yield strength of C80500-M07?

C80500-M07 has a typical yield strength of 78 MPa (11.3 ksi) and a tensile strength of 210 MPa (30.5 ksi) — weaker than 90% of copper alloy grades. Strength varies by condition: see the 6 listed tempers.

Is C80500-M07 easy to machine?

Not especially — machinability is rated poor (25/100, worse than 86% of copper alloy grades). Gummy and long-chipping — use sharp, high-rake, polished-flute tools, high speed with light feed and copious flood coolant; rating ≈20% of free-cutting brass.

Can C80500-M07 be welded?

Yes — weldability is rated good (60/100). Good with GTAW/GMAW using ERCu filler and preheat 200–400 °C on heavy sections; keep interpass short and avoid hydrogen pickup — brazing and soldering are excellent.

What surface finishes work on C80500-M07?

Not anodizable; buff/polish easily, electroplate Ni, Sn or Ag for contact surfaces, or apply lacquer/chemical patina to control oxidation.

Can C80500-M07 be formed, bent or molded?

Melt under charcoal/inert cover, deoxidize and pour hot with generous risers and chills — copper's high shrinkage (~4%) and gas solubility cause porosity if degassing is skipped.

What is the maximum service temperature of C80500-M07?

C80500-M07 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C80500-M01 and C80500-M07?

M01 is the default condition — standard stocked condition for general electrical/thermal copper castings of moderate size and complexity. M07: bar and tube stock for machined conductive components; densest and most uniform structure of the cast conditions. Yield strength is 62 MPa in M01 versus 78 MPa in M07.

Sources

  1. ASTM B824 — Standard Specification for General Requirements for Copper Alloy Castings — ASTM International (2022)
  2. ASTM B369 — Copper-Nickel Alloy Castings (referenced alias) — ASTM International (2020)
  3. CDA Cast Copper Alloy Data — C80500 — Copper Development Association (copper.org) (2023)
  4. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol.13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.