Copper Alloy C10100 vs C80500
Copper Alloy · grade comparison
Copper Alloy C10100 and C80500 are both copper alloy grades. C10100 is the stronger of the two: yield strength 69 MPa (10 ksi) against 62 MPa (8.99 ksi) for C80500, about 11% more; tensile strength follows at 235 MPa (34.1 ksi) vs 180 MPa (26.1 ksi). C10100 is the more ductile: elongation 45% versus 40% for C80500, and C10100 is harder (50 HV vs 46 HV). On the shop floor, C10100 welds better (very good vs good) and C80500 sits in a lower cost tier (high, $$$$) than C10100 (specialty, $$$$$).
C10100Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
C80500Choose it when cost is the deciding factor.
C10100 vs C80500: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Vickers
Charpy V-Notch Impact (RT)
Same in both: Elastic (Young's) Modulus 117 GPa17 Msi · Shear Modulus 44 GPa6.4 Msi · Bulk Modulus 140 GPa20.3 Msi · Poisson's Ratio 0.34
Physical
Density and transition temperatures.
Melting Point (Solidus)
Same in both: Density 8.94 g/cm³0.32 lb/in³ · Liquidus Temperature 1,083°C1,981 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Min Service Temperature
Same in both: Specific Heat Capacity 385 J/kg·K0.09 BTU/lb·°F · Latent Heat of Fusion 205 J/g88.1 BTU/lb · Max Service Temperature (continuous) 200°C392 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Castability
Same in both: Machinability Rating (AISI 1212 = 100 %) 20%
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Water
Typical Recycled Content
Same in both: Embodied Carbon (primary production) 3.8 kg CO₂/kg
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 13.1 MN·m/kg
Strength versus weight
Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | C10100 | C80500 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | O | — |
| Relative cost | $$$$$ Specialty | $$$$ High |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| Chrome Plating | Yes | — |
| Electropolishing | Yes | — |
| Nickel Plating | Yes | — |
| Painting | Yes | — |
| Tin Plating | Yes | — |
They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.
C10100 vs C80500 — frequently asked
Is C10100 stronger than C80500?
Yes. C10100 has a typical yield strength of 69 MPa (10 ksi) against 62 MPa (8.99 ksi) for C80500 — about 11% more. Tensile strength is 235 MPa (34.1 ksi) vs 180 MPa (26.1 ksi).
Which is cheaper, C10100 or C80500?
C80500 is the lower-cost material: it sits in the high tier ($$$$) while C10100 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, C10100 or C80500?
C80500, by a small margin. Both rate poor for machinability — 25/100 against 18/100 for C10100; for welding the order is C10100 first (very good, 70/100) then C80500 (good, 60/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in C10100 and C80500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.