Aluminum 5457
AA 5457 · UNS A95457
5457 (A95457) is a low-magnesium Al-Mg sheet alloy in the 5000-series family, non-heat-treatable and supplied in O, H24–H28 and H32–H38 tempers, formulated for bright chemical or electrolytic brightening followed by anodizing.
Reference datasheet — 5457 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.
Values for the H25 condition
5457 tempers and conditions
5457 is supplied in 8 conditions, soft to hard. H25 is the default FabDigit quotes; the values on this page are for it.
Compare all 8 conditionsHide
| Condition · open for datasheet | Best for | Yield MPa | Tensile MPa | Elong. % | Hardness | Conductivity |
|---|---|---|---|---|---|---|
Annealed | Pick for maximum formability in deep-drawn or severely bent bright-anodized trim. | 48 | 130 | 22 | 32 HB | 47 % IACS |
Strain hardened and stabilized, quarter hard | Stabilized low-hardness temper where long-term property stability after forming matters. | 130 | 160 | 16 | 42 HB | 46 % IACS |
Strain hardened and partially annealed, half hard | Use when H25 is slightly too stiff and extra bend ductility is needed at similar strength. | 145 | 170 | 14 | 45 HB | 46 % IACS |
Strain hardened and stabilized, half hard | Stabilized equivalent of H24 for parts held at slightly elevated temperature in service. | 155 | 180 | 11 | 48 HB | 46 % IACS |
H25Default Strain hardened and partially annealed, intermediate temper | The standard supply condition for bright-anodized automotive and appliance trim: balanced strength, roll-forming ability and finish. | 160 | 180 | 12 | 48 HB | 46 % IACS |
Strain hardened and partially annealed, three-quarter hard | Choose for stiffer trim sections with only gentle forming after rolling. | 175 | 195 | 9 | 52 HB | 46 % IACS |
Strain hardened and partially annealed, full hard | Highest-strength supply temper for flat or lightly formed bright trim and reflector strip. | 185 | 205 | 6 | 55 HB | 46 % IACS |
Strain hardened and stabilized, full hard | Full-hard stabilized strip for maximum strength and springback control in flat bright trim. | 185 | 205 | 6 | 56 HB | 46 % IACS |
What is 5457?
5457 (A95457) is a low-magnesium Al-Mg sheet alloy in the 5000-series family, non-heat-treatable and supplied in O, H24–H28 and H32–H38 tempers, formulated for bright chemical or electrolytic brightening followed by anodizing. Engineers use it for decorative trim and bright anodized panels where finish quality outweighs strength: 160 MPa yield, 180 MPa tensile, 12% elongation, 48 HB, 176 W/m·K and 46% IACS, with weldability rated 85. Formability (65) is lower than high-purity trim stock, service is limited to about 120 °C, welds anodize a different shade, and the Mg content makes it a poor brazing candidate. 5657 is the closer choice for the brightest anodized finishes. 5457 has a density of 2.69 g/cm³ (0.0972 lb/in³), lighter than 67% of aluminum grades. It melts at 630°C (1,166 °F). 5457 has a yield strength of 160 MPa (23.2 ksi) and a tensile strength of 180 MPa (26.1 ksi) — weaker than 61% of aluminum grades. Elongation at break is 12% and the elastic modulus is 69 GPa (10 Msi).
What is 5457 used for?
- decorative trim
- bright anodized panels
- appliance trim
Advantages
- Polishes to a fine finish — 88/100, better than 97% of aluminum grades
- Good corrosion resistance — 75/100, better than 88% of aluminum grades
- High electrical conductivity — 46 % IACS, better than 87% of aluminum grades
- Conducts heat well — 176 W/m·K (101.7 BTU/hr·ft·°F), better than 86% of aluminum grades
- Forms and bends easily — 65/100, better than 80% of aluminum grades
Limitations
- Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades
- Difficult to machine — 42/100, worse than 77% of aluminum grades
5457 properties
Typical room-temperature values for 5457-H25; bars are the position among aluminum grades.
Physical3
5457 has a density of 2.69 g/cm³ (0.0972 lb/in³), lighter than 67% of aluminum grades. It melts at 630°C (1,166 °F).
Mechanical10
5457 has a yield strength of 160 MPa (23.2 ksi) and a tensile strength of 180 MPa (26.1 ksi) — weaker than 61% of aluminum grades. Elongation at break is 12% and the elastic modulus is 69 GPa (10 Msi).
Thermal6
5457 is rated for continuous service to 120°C (248 °F). It conducts heat at 176 W/m·K (101.7 BTU/hr·ft·°F), better than 86% of aluminum grades. Thermal expansion is 23.8 µm/m·K (13.2 µin/in·°F).
Electrical3
5457 conducts electricity at 46 % IACS, better than 87% of aluminum grades.
Chemical & Environmental3
Corrosion resistance is very good (75/100), better than 88% of aluminum grades.
Sustainability4
Producing a kilogram of 5457 takes about 210 MJ of energy and emits 12 kg of CO₂ — more than 88% of aluminum grades. Typical recycled content is 25%.
Manufacturability7
5457's machinability is fair (42/100, worse than 77% of aluminum grades); weldability excellent (85/100); formability good (65/100).
Common Calculations5
Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.
Strength versus weight in the aluminum family
Yield strength against density for every aluminum grade FabDigit runs. 5457 is highlighted; hover a dot for its name, or open the interactive family chart.
Working with 5457
Is 5457 easy to machine?
Soft and gummy like other Al-Mg sheet — use sharp polished-flute carbide, high rake, high speed and flood lubricant to avoid built-up edge and surface smear that would show after anodizing.
Can 5457 be welded?
Readily GTAW/GMAW or resistance welded with 5356 or 5554 filler; the weld and HAZ revert toward O-temper strength and will anodize a different shade than the parent sheet.
Can 5457 be formed, bent or molded?
Excellent roll forming, bending and moderate drawing in O/H25; in H28/H38 keep bend radii ≥2t and expect springback; avoid deep scratches or die pickup because they are amplified by bright anodizing.
5457 chemical composition (wt %)
Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.
| Element | Spec limit (wt %) | Nominal |
|---|---|---|
| Siheld low for bright anodizing | ≤ 0.08 | |
| Feheld low for bright anodizing | ≤ 0.1 | |
| Cu | ≤ 0.2 | |
| Mn | 0.15 – 0.45 | 0.3 |
| Mgprimary strengthening element | 0.8 – 1.2 | 1 |
| Zn | ≤ 0.05 | |
| Others (each) | ≤ 0.03 | |
| Others (total) | ≤ 0.1 | |
| Al | balance |
What surface finishes work on 5457?
Designed for chemical or electrolytic brightening followed by clear or dyed anodizing; polishes to a mirror finish, takes conversion coating and paint well, but is a poor brazing candidate due to Mg.
Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).
Organic Coating
Equivalent designations
Standards and trade names that resolve to Aluminum 5457 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.
- UNS
- A95457
How much does 5457 cost?
5457 is a standard-cost aluminum ($$), cheaper than about 71% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.
5457 — frequently asked
What is 5457 used for?
5457 is typically used for decorative trim, bright anodized panels and appliance trim. In short: bright-anodizing trim sheet; moderate strength, clean finish; poor brazing candidate.
What is the yield strength of 5457?
5457 has a typical yield strength of 160 MPa (23.2 ksi) and a tensile strength of 180 MPa (26.1 ksi) — weaker than 61% of aluminum grades. Strength varies by condition: see the 8 listed tempers.
Is 5457 easy to machine?
Not especially — machinability is rated fair (42/100, worse than 77% of aluminum grades). Soft and gummy like other Al-Mg sheet — use sharp polished-flute carbide, high rake, high speed and flood lubricant to avoid built-up edge and surface smear that would show after anodizing.
Can 5457 be welded?
Yes — weldability is rated excellent (85/100). Readily GTAW/GMAW or resistance welded with 5356 or 5554 filler; the weld and HAZ revert toward O-temper strength and will anodize a different shade than the parent sheet.
What surface finishes work on 5457?
Designed for chemical or electrolytic brightening followed by clear or dyed anodizing; polishes to a mirror finish, takes conversion coating and paint well, but is a poor brazing candidate due to Mg.
Can 5457 be formed, bent or molded?
Excellent roll forming, bending and moderate drawing in O/H25; in H28/H38 keep bend radii ≥2t and expect springback; avoid deep scratches or die pickup because they are amplified by bright anodizing.
What is the maximum service temperature of 5457?
5457 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.
What is the difference between 5457-H25 and 5457-O?
H25 is the default condition — the standard supply condition for bright-anodized automotive and appliance trim: balanced strength, roll-forming ability and finish. O: pick for maximum formability in deep-drawn or severely bent bright-anodized trim. Yield strength is 160 MPa in H25 versus 48 MPa in O.
How much does 5457 cost?
5457 is a standard-cost aluminum ($$), cheaper than about 71% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.
Sources
- International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
- ASTM B209 — Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate — ASTM International (2021)
- ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
- ASM Handbook Vol.13B — Corrosion: Materials — ASM International (2005)
- MatWeb wrought aluminum 5000-series datasheets — MatWeb LLC (2023)
Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.