FabDigit

Aluminum 5554

AA 5554 · UNS A95554 · EN AW-5554, AlMg2.7Mn

5554 is an Al-Mg-Mn filler alloy (A95554, EN AW-5554, AlMg2.7Mn) with magnesium held below 3 % so joints stay free of stress-corrosion risk in elevated-temperature service.

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Reference datasheet — 5554 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the AS-WELDED condition

5554 tempers and conditions

5554 is supplied in 5 conditions, soft to hard. AS-WELDED is the default FabDigit quotes; the values on this page are for it.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest, most formable condition; use for deep drawing or when maximum ductility and SCC immunity are wanted.1172502562 HB34 % IACS
AS-WELDEDDefault
ER5554 all-weld-metal deposit (GMAW/GTAW)
Default condition for a filler alloy: properties of the deposited bead when welding 5454 or other 5000-series base metal.1252551762 HB34 % IACS
Strain hardened from hot working only
Hot-rolled/extruded stock with guaranteed minimums; economical for thick plate and heavy extruded shapes.1302501865 HB34 % IACS
Strain hardened and stabilized, quarter hard
Stabilized quarter-hard sheet: good balance of strength and forming for tank and tanker bodies.2002701873 HB34 % IACS
Strain hardened and stabilized, half hard
Higher-strength stabilized sheet for wheel rims and pressure-vessel shells where less forming is needed.2202901481 HB34 % IACS

Supply forms, finishes and certifications

Ways 5554 is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
H14-wire
H14Supply form

What is 5554?

5554 is an Al-Mg-Mn filler alloy (A95554, EN AW-5554, AlMg2.7Mn) with magnesium held below 3 % so joints stay free of stress-corrosion risk in elevated-temperature service. It is the standard consumable for 5454 base metal, supplied as H14 welding wire and also listed as O, H32, H34 and H112 product; as-welded properties are 125 MPa yield, 255 MPa tensile, 17 % elongation and 62 HB with service to 150 C. Weldability is rated 92, machinability only 40, and 34 % IACS conductivity limits electrical use. Reserve 5356 and 5183 for joints that stay cool. 5554 has a density of 2.69 g/cm³ (0.0972 lb/in³), lighter than 67% of aluminum grades. It melts at 602°C (1,116 °F). 5554 has a yield strength of 125 MPa (18.1 ksi) and a tensile strength of 255 MPa (37 ksi) — weaker than 75% of aluminum grades. Elongation at break is 17% and the elastic modulus is 70 GPa (10.2 Msi).

What is 5554 used for?

  • elevated-temperature tank welding
  • wheel fabrication welds
  • chemical process equipment

Advantages

  • Readily welded — 92/100, better than 95% of aluminum grades
  • Good corrosion resistance — 76/100, better than 90% of aluminum grades
  • Forms and bends easily — 80/100, better than 89% of aluminum grades
  • Ductile — tolerates forming and impact — 17%, better than 85% of aluminum grades

Limitations

  • Difficult to machine — 40/100, worse than 81% of aluminum grades
  • Low strength — 125 MPa (18.1 ksi), worse than 75% of aluminum grades

5554 properties

Typical room-temperature values for 5554-AS-WELDED; bars are the position among aluminum grades.

Physical3

5554 has a density of 2.69 g/cm³ (0.0972 lb/in³), lighter than 67% of aluminum grades. It melts at 602°C (1,116 °F).

Density2.69 g/cm³0.1 lb/in³
Melting Point (Solidus)602°C1,116 °F
Liquidus Temperature646°C1,195 °F

Mechanical10

5554 has a yield strength of 125 MPa (18.1 ksi) and a tensile strength of 255 MPa (37 ksi) — weaker than 75% of aluminum grades. Elongation at break is 17% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus68 GPa9.9 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)255 MPa37 ksi
Yield Strength (0.2% offset)125 MPa18.1 ksi
Elongation at Break17%
Shear Strength155 MPa22.5 ksi
Fatigue Strength (Endurance Limit)90 MPa13.1 ksi
Hardness, Brinell62 HB

Thermal6

5554 is rated for continuous service to 150°C (302 °F). It conducts heat at 134 W/m·K (77.4 BTU/hr·ft·°F), worse than 60% of aluminum grades. Thermal expansion is 23.6 µm/m·K (13.1 µin/in·°F).

Thermal Conductivity134 W/m·K77.4 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.6 µm/m·K13.1 µin/in·°F
Latent Heat of Fusion393 J/g169 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-270°C-454 °F

Electrical3

5554 conducts electricity at 34 % IACS, worse than 52% of aluminum grades.

Electrical Conductivity34 % IACS
Electrical Resistivity5.1×10⁻⁸ Ω·m2.01 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (76/100), better than 90% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.86 V
Corrosion ResistanceVery good76/100
Chemical Resistance SummaryVery good in seawater, mild alkalis, hydrocarbons and most organic chemicals; Mg held below 3% keeps it free of sensitization/SCC up to ~150 °C. Attacked by strong acids, strong caustics and mercury compounds.

Sustainability4

Producing a kilogram of 5554 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 25%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content25%

Manufacturability8

5554's machinability is fair (40/100, worse than 81% of aluminum grades); weldability excellent (92/100); formability very good (80/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)50%
WeldabilityExcellent92/100
Formability (cold)Very good80/100
CastabilityFair35/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood60/100
Anodizing Responsegood — clear and hard-coat anodizing both work; Mg-bearing weld beads may anodize a slightly different shade than 5454/6000-series base metal

Common Calculations5

Specific Strength (UTS / density)calculated95 kN·m/kg
Specific Stiffness (E / density)calculated26 MN·m/kg
Modulus of Resiliencecalculated112 kJ/m³
Thermal Diffusivitycalculated55.3 mm²/s
Thermal Shock Resistance Indexcalculated21

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. 5554 is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale5554

Working with 5554

Is 5554 easy to machine?

Soft and gummy — use sharp polished high-rake carbide, high surface speed and flood coolant or emulsion to stop chip welding.

Can 5554 be welded?

Designed as filler: GMAW/GTAW 5554 on 5454 (and other Mg<3% 5000 series) for service to ~150 °C; use argon, DCEP spray or AC TIG, and keep 5356/5183 away from hot service joints.

Can 5554 be formed, bent or molded?

Annealed and H32 sheet form readily; allow generous bend radii in H34 and expect springback typical of Al-Mg.

5554 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.250.1
Fe≤ 0.40.2
Cu≤ 0.10.02
Mn0.5 – 10.75
Mgheld below 3% to avoid β-phase sensitization at elevated temperature2.4 – 32.7
Cr0.05 – 0.20.12
Zn≤ 0.250.05
Tigrain refiner, distinguishes 5554 from 54540.05 – 0.20.1
Others (each)0.15 max total≤ 0.05
Albalance

What surface finishes work on 5554?

Takes clear and hard anodize well and paints/powder-coats with a chromate-free pretreatment; weld beads may shade slightly differently from base metal after anodizing.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Aluminum 5554 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

UNS
A95554
EN / DIN / Werkstoff-Nr.
AW-5554AlMg2.7Mn

How much does 5554 cost?

5554 is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

5554 — frequently asked

What is 5554 used for?

5554 is typically used for elevated-temperature tank welding, wheel fabrication welds and chemical process equipment. In short: filler for 5454; hot-service 5000-series consumable; no sensitization above 65 C.

What is the yield strength of 5554?

5554 has a typical yield strength of 125 MPa (18.1 ksi) and a tensile strength of 255 MPa (37 ksi) — weaker than 75% of aluminum grades. Strength varies by condition: see the 5 listed tempers.

Is 5554 easy to machine?

Not especially — machinability is rated fair (40/100, worse than 81% of aluminum grades). Soft and gummy — use sharp polished high-rake carbide, high surface speed and flood coolant or emulsion to stop chip welding.

Can 5554 be welded?

Yes — weldability is rated excellent (92/100). Designed as filler: GMAW/GTAW 5554 on 5454 (and other Mg<3% 5000 series) for service to ~150 °C; use argon, DCEP spray or AC TIG, and keep 5356/5183 away from hot service joints.

What surface finishes work on 5554?

Takes clear and hard anodize well and paints/powder-coats with a chromate-free pretreatment; weld beads may shade slightly differently from base metal after anodizing.

Can 5554 be formed, bent or molded?

Annealed and H32 sheet form readily; allow generous bend radii in H34 and expect springback typical of Al-Mg.

What is the maximum service temperature of 5554?

5554 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 5554 AS-WELDED and 5554-H34?

AS-WELDED is the default condition — default condition for a filler alloy: properties of the deposited bead when welding 5454 or other 5000-series base metal. H34: higher-strength stabilized sheet for wheel rims and pressure-vessel shells where less forming is needed. Yield strength is 125 MPa in AS-WELDED versus 220 MPa in H34.

How much does 5554 cost?

5554 is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. AWS A5.10/A5.10M Specification for Bare Aluminum and Aluminum-Alloy Welding Electrodes and Rods — AWS (2021)
  2. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  5. EN ISO 18273 / EN AW-5554 filler metal designation — CEN/ISO (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.