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Aluminum 5154A

AA 5154A · EN AW-5154A · BS N5

5154A is the European Al-Mg (AlMg3.5) variant of 5154 with modified Mn and Cr limits, designated EN AW-5154A, non-heat-treatable and strengthened by cold work across H12–H38 plus H111 and H112.

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Reference datasheet — 5154A is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the H22 condition

5154A tempers and conditions

5154A is supplied in 17 conditions, soft to hard. H22 is the default FabDigit quotes; the values on this page are for it.

Compare all 17 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Slightly strain hardened
Standard EN condition for plate/extrusion supplied essentially soft but with straightening/levelling work; good for welded fabrication.1052302260 HB—
Annealed
Pick for maximum formability: deep drawing, spinning and tight bends before any welding.1102402658 HB32 % IACS
As fabricated
Use for hot-rolled plate, extrusions or forgings where properties are not guaranteed and the part will be further worked.1152402260 HB32 % IACS
Strain hardened from hot working only
Common for hot-rolled plate and extruded shapes used in welded marine and pressure structures.1202402063 HB32 % IACS
H22Default
Strain hardened and partially annealed, quarter hard
Most commonly stocked EN sheet/plate condition: balanced strength, forming ability and stable properties for marine and tank work.1952651267 HB32 % IACS
Strain hardened and stabilized, quarter hard
Stabilized quarter-hard temper preferred where long-term property stability and SCC resistance matter (marine hulls, tanks).2052701367 HB32 % IACS
Strain hardened, quarter hard
Choose when moderate strength is needed with some remaining bending ability and no stabilizing treatment.215265870 HB32 % IACS
Strain hardened and partially annealed, half hard
Half-hard partially annealed sheet with better bend behaviour than H14 at similar strength.215285973 HB—
Strain hardened and stabilized, half hard
The workhorse half-hard marine sheet temper: good strength with stable, sensitization-resistant structure.2302901073 HB—
Strain hardened, half hard
General-purpose half-hard sheet for panels needing higher yield with light forming only.245285675 HB32 % IACS
Strain hardened and partially annealed, three-quarter hard
For higher-strength panels that still need a modest bend radius.245305678 HB32 % IACS
Strain hardened and stabilized, three-quarter hard
Higher-strength stabilized strip for containers, closures and stiff formed sections.250310878 HB32 % IACS
Strain hardened, three-quarter hard
Intermediate step between H14 and H18 for stiff flat panels with minimal forming.265305480 HB32 % IACS
Strain hardened and partially annealed, full hard
Full-hard stabilized strip where maximum strength is needed with slightly better ductility than H18.265325582 HB32 % IACS
Strain hardened and stabilized, full hard
Maximum stabilized strength temper for thin gauges; limited bending, best for flat or lightly formed parts.270330680 HB32 % IACS
Strain hardened, full hard
Maximum strain-hardened strength for flat parts, shims and strip where ductility is not required.285325385 HB32 % IACS
Strain hardened, extra hard
Thin strip/foil condition for the highest as-rolled strength; essentially non-formable.305345288 HB32 % IACS

What is 5154A?

5154A is the European Al-Mg (AlMg3.5) variant of 5154 with modified Mn and Cr limits, designated EN AW-5154A, non-heat-treatable and strengthened by cold work across H12–H38 plus H111 and H112. It is used interchangeably with 5154 in EN markets for welded structural sheet and plate, pressure vessels and shipbuilding, offering 195 MPa yield, 265 MPa tensile, 12% elongation and a 78 corrosion-resistance rating. Limits: the HAZ drops back to near-O strength after welding, continuous service should stay below 65 °C to avoid β-phase sensitisation, and machinability is only 45. 5083 is the nearest higher-strength Al-Mg alternative. 5154A has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 590°C (1,094 °F). 5154A has a yield strength of 195 MPa (28.3 ksi) and a tensile strength of 265 MPa (38.4 ksi) — stronger than 51% of aluminum grades. Elongation at break is 12% and the elastic modulus is 70 GPa (10.2 Msi).

What is 5154A used for?

  • pressure vessels
  • structural sheet
  • shipbuilding
  • welded assemblies

Advantages

  • Good corrosion resistance — 78/100, better than 94% of aluminum grades
  • Readily welded — 90/100, better than 90% of aluminum grades
  • Tough — resists crack growth — 32 MPa·√m (29.1 ksi·√in), better than 83% of aluminum grades
  • Forms and bends easily — 65/100, better than 80% of aluminum grades

Limitations

  • Limited service temperature — 65°C (149 °F), worse than 97% of aluminum grades

5154A properties

Typical room-temperature values for 5154A-H22; bars are the position among aluminum grades.

Physical3

5154A has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 590°C (1,094 °F).

Density2.66 g/cm³0.1 lb/in³
Melting Point (Solidus)590°C1,094 °F
Liquidus Temperature643°C1,189 °F

Mechanical12

5154A has a yield strength of 195 MPa (28.3 ksi) and a tensile strength of 265 MPa (38.4 ksi) — stronger than 51% of aluminum grades. Elongation at break is 12% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)265 MPa38.4 ksi
Yield Strength (0.2% offset)195 MPa28.3 ksi
Elongation at Break12%
Compressive Strength195 MPa28.3 ksi
Shear Strength160 MPa23.2 ksi
Fatigue Strength (Endurance Limit)125 MPa18.1 ksi
Fracture Toughness (K_IC)32 MPa·√m29.1 ksi·√in
Hardness, Brinell67 HB

Thermal6

5154A is rated for continuous service to 65°C (149 °F). It conducts heat at 127 W/m·K (73.4 BTU/hr·ft·°F), worse than 69% of aluminum grades. Thermal expansion is 23.7 µm/m·K (13.2 µin/in·°F).

Thermal Conductivity127 W/m·K73.4 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.7 µm/m·K13.2 µin/in·°F
Latent Heat of Fusion393 J/g169 BTU/lb
Max Service Temperature (continuous)65°C149 °F
Min Service Temperature-270°C-454 °F

Electrical3

5154A conducts electricity at 32 % IACS, worse than 63% of aluminum grades.

Electrical Conductivity32 % IACS
Electrical Resistivity5.4×10⁻⁸ Ω·m2.13 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 94% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.86 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryVery good in seawater, neutral salt spray and most industrial atmospheres; resists many organics and mild alkalis; attacked by strong acids, strong caustics and mercury salts; avoid prolonged >65 °C exposure in strain-hardened tempers to prevent β-phase sensitization.

Sustainability4

Producing a kilogram of 5154A takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content35%

Manufacturability8

5154A's machinability is fair (45/100, worse than 72% of aluminum grades); weldability excellent (90/100); formability good (65/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)35%
WeldabilityExcellent90/100
Formability (cold)Good65/100
CastabilityPoor25/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood60/100
Anodizing Responsegood — clear and hard anodizing both work well; sulfuric anodic film is bright to slightly grey, colour matching across lots can drift with Mg/Fe level

Common Calculations5

Specific Strength (UTS / density)calculated100 kN·m/kg
Specific Stiffness (E / density)calculated26.3 MN·m/kg
Modulus of Resiliencecalculated272 kJ/m³
Thermal Diffusivitycalculated53 mm²/s
Thermal Shock Resistance Indexcalculated20

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. 5154A is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale5154A

Working with 5154A

Is 5154A easy to machine?

Gummy in soft tempers — use sharp polished high-rake carbide, high speed, generous lubricant; chip control improves markedly in H1x/H3x tempers.

Can 5154A be welded?

Excellent with GMAW/GTAW using 5356 or 5183 filler; do not use 4043 (brittle Mg2Si), and expect the HAZ to drop back to near-O strength.

Can 5154A be formed, bent or molded?

Very good cold formability in O/H111; for H22–H38 increase bend radii and bend across the rolling direction; hot forming above ~200 °C risks sensitization if followed by service warm.

5154A chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiSi+Fe max 0.60 in some product specs≤ 0.50.2
Fe≤ 0.50.3
Cu≤ 0.10.03
MnMn+Cr 0.10–0.50≤ 0.50.15
Mgprincipal strengthening solute3.1 – 3.93.5
CrMn+Cr 0.10–0.50≤ 0.250.1
Zn≤ 0.20.05
Tigrain refiner≤ 0.20.03
Others (each)≤ 0.05
Others (total)≤ 0.15
Albalance

What surface finishes work on 5154A?

Anodizes clear to light grey, takes conversion coating and paint well; avoid mercury-bearing or strongly alkaline cleaners and keep service below ~65 °C to prevent grain-boundary β-phase precipitation.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Aluminum 5154A in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

EN / DIN / Werkstoff-Nr.
AW-5154A
BS
N5

How much does 5154A cost?

5154A is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

5154A — frequently asked

What is 5154A used for?

5154A is typically used for pressure vessels, structural sheet, shipbuilding and welded assemblies. In short: EN counterpart to 5154; weldable marine-grade sheet; 65 °C service ceiling.

What is the yield strength of 5154A?

5154A has a typical yield strength of 195 MPa (28.3 ksi) and a tensile strength of 265 MPa (38.4 ksi) — stronger than 51% of aluminum grades. Strength varies by condition: see the 17 listed tempers.

Is 5154A easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 72% of aluminum grades). Gummy in soft tempers — use sharp polished high-rake carbide, high speed, generous lubricant; chip control improves markedly in H1x/H3x tempers.

Can 5154A be welded?

Yes — weldability is rated excellent (90/100). Excellent with GMAW/GTAW using 5356 or 5183 filler; do not use 4043 (brittle Mg2Si), and expect the HAZ to drop back to near-O strength.

What surface finishes work on 5154A?

Anodizes clear to light grey, takes conversion coating and paint well; avoid mercury-bearing or strongly alkaline cleaners and keep service below ~65 °C to prevent grain-boundary β-phase precipitation.

Can 5154A be formed, bent or molded?

Very good cold formability in O/H111; for H22–H38 increase bend radii and bend across the rolling direction; hot forming above ~200 °C risks sensitization if followed by service warm.

What is the maximum service temperature of 5154A?

5154A is rated for continuous use to about 65°C (149 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 5154A-H22 and 5154A-H19?

H22 is the default condition — most commonly stocked EN sheet/plate condition: balanced strength, forming ability and stable properties for marine and tank work. H19: thin strip/foil condition for the highest as-rolled strength; essentially non-formable. Yield strength is 195 MPa in H22 versus 305 MPa in H19.

How much does 5154A cost?

5154A is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. EN 573-3 Aluminium and aluminium alloys — chemical composition of wrought products — CEN (2019)
  2. EN 485-2 Aluminium and aluminium alloys — sheet, strip and plate: mechanical properties — CEN (2016)
  3. EN 515 Aluminium and aluminium alloys — temper designations — CEN (2017)
  4. ASM Handbook Vol. 2: Properties and Selection — Nonferrous Alloys — ASM International (1990)
  5. International Alloy Designations and Chemical Composition Limits (Teal Sheets) — The Aluminum Association (2018)
  6. BS 1470 / N5 aluminium sheet designation (historical UK) — BSI (1987)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.