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Stainless Steel 422 Hot Rolled

Finish state

AISI/SAE 422 · UNS S42200

Mill stock supplied for subsequent forging and heat treatment; hard, notch-sensitive and not for direct service use.

CNC machiningSheet metalPremium cost $$$

Values for the Hot Rolled condition

Other 422 tempers and conditions

422 is listed in 5 conditions; see the grade overview at 422.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
full anneal (~840–900 °C, slow cool)
Softest supply condition for machining, straightening or before hardening; not a service condition for high-temperature parts.5907902022 HRC—
Normalized and tempered
Air-cooled from austenitizing then tempered; used for heavy forgings and sections where oil quenching risks cracking.7909601732 HRC2.9 % IACS
oil quench from ~1040 °C, temper 620–650 °C (≈300–340 HB)
Standard turbine-blade / high-temperature bolting condition: best balance of strength, creep resistance and toughness to 650 °C.8601,0301632 HRC24 W/m·K
Hot RolledThis page
Hot Rolled / as-forged (untempered mill condition)
Mill stock supplied for subsequent forging and heat treatment; hard, notch-sensitive and not for direct service use.9001,1501237 HRC2.8 % IACS
Hardened and tempered low
Choose when maximum room-temperature strength and wear resistance matter more than toughness or long-term 600 °C stability.1,0301,2401340 HRC—

What is 422 Hot Rolled?

422 Hot Rolled is 422 supplied in the Hot Rolled condition — mill stock supplied for subsequent forging and heat treatment; hard, notch-sensitive and not for direct service use. 422 Hot Rolled has a yield strength of 900 MPa (131 ksi) and a tensile strength of 1,150 MPa (167 ksi) — stronger than 98% of stainless steel grades. Elongation at break is 12% and the elastic modulus is 200 GPa (29 Msi). 422 Hot Rolled has a density of 7.8 g/cm³ (0.282 lb/in³), heavier than 50% of stainless steel grades. It melts at 1,425°C (2,597 °F). Hardened & Tempered is the default condition FabDigit quotes; Hot Rolled is available on request or by drawing note.

Advantages

  • High strength — 900 MPa (131 ksi), better than 98% of stainless steel grades
  • Low embodied carbon — 3.5 kg CO₂/kg, better than 88% of stainless steel grades
  • Conducts heat well — 23 W/m·K (13.3 BTU/hr·ft·°F), better than 78% of stainless steel grades

Limitations

  • Needs corrosion protection — 30/100, worse than 99% of stainless steel grades
  • Difficult to weld — 15/100, worse than 98% of stainless steel grades
  • Low fracture toughness — 40 MPa·√m (36.4 ksi·√in), worse than 97% of stainless steel grades
  • Limited ductility — 12%, worse than 95% of stainless steel grades
  • Limited formability — 12/100, worse than 93% of stainless steel grades

422 Hot Rolled properties

Typical room-temperature values for 422 Hot Rolled; 22 are specific to this condition. Other listed values are 422 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

422 Hot Rolled has a density of 7.8 g/cm³ (0.282 lb/in³), heavier than 50% of stainless steel grades. It melts at 1,425°C (2,597 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,510°C2,750 °F

Mechanical15

422 Hot Rolled has a yield strength of 900 MPa (131 ksi) and a tensile strength of 1,150 MPa (167 ksi) — stronger than 98% of stainless steel grades. Elongation at break is 12% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus83 GPa12 Msi
Bulk Modulus162 GPa23.5 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,150 MPa167 ksi
Yield Strength (0.2% offset)900 MPa131 ksi
Elongation at Break12%
Reduction in Area38%
Shear Strength690 MPa100 ksi
Fatigue Strength (Endurance Limit)500 MPa72.5 ksi
Fracture Toughness (K_IC)40 MPa·√m36.4 ksi·√in
Charpy V-Notch Impact (RT)14 J10.3 ft·lbf
Hardness, Brinell350 HB
Hardness, Rockwell C37 HRC
Hardness, Vickers365 HV

Thermal5

422 Hot Rolled is rated for continuous service to 450°C (842 °F). It conducts heat at 23 W/m·K (13.3 BTU/hr·ft·°F), better than 78% of stainless steel grades. Thermal expansion is 11.2 µm/m·K (6.22 µin/in·°F).

Thermal Conductivity23 W/m·K13.3 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.2 µm/m·K6.2 µin/in·°F
Max Service Temperature (continuous)450°C842 °F
Min Service Temperature-30°C-22 °F

Electrical2

422 Hot Rolled has an electrical resistivity of 6.2×10⁻⁷ Ω·m.

Electrical Resistivity6.2×10⁻⁷ Ω·m24.4 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (30/100), worse than 99% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.3 V
Corrosion ResistancePoor30/100
Chemical Resistance SummaryResists steam, mild atmospheric and combustion-gas oxidation to ~650 °C; attacked by chlorides, seawater and dilute mineral acids — pitting and hydrogen embrittlement risk when hardened.

Sustainability4

Producing a kilogram of 422 Hot Rolled takes about 53 MJ of energy and emits 3.5 kg of CO₂ — less than 67% of stainless steel grades. Typical recycled content is 40%.

Embodied Energy (primary production)53 MJ/kg22,786 BTU/lb
Embodied Carbon (primary production)3.5 kg CO₂/kg
Embodied Water120 L/kg14.4 gal/lb
Typical Recycled Content40%

Manufacturability7

422 Hot Rolled's machinability is poor (26/100, worse than 84% of stainless steel grades); weldability poor (15/100); formability not recommended (12/100).

MachinabilityPoor26/100
Machinability Rating (AISI 1212 = 100 %)28%
WeldabilityPoor15/100
Formability (cold)Not recommended12/100
Brazeability / SolderabilityFair40/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous alloy; use passivation, oxide/steam bluing or nitriding instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 422 Hot Rolled

Is 422 easy to machine?

Machine in the annealed or high-temper condition with rigid setups, sharp carbide tooling, low speed (~25–45 m/min) and heavy feeds; the W/V carbides are abrasive and work-hardening is significant.

Can 422 be welded?

Weldable only with 400 °C-class preheat, matching or 410NiMo filler, interpass control and mandatory post-weld temper at ~700 °C — otherwise cold cracking of the martensitic HAZ.

Can 422 be formed, bent or molded?

Hot work at 1100–1150 °C with slow cooling and immediate annealing; cold forming is essentially limited to gentle straightening.

What surface finishes work on 422?

Passivate after machining, or apply steam/black-oxide, chromizing or aluminizing for high-temperature oxidation; takes a good mechanical polish but never anodizes.

422 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.2 – 0.250.22
Mn0.5 – 10.75
Si≤ 0.50.35
P≤ 0.03—
S≤ 0.03—
Cr11 – 12.511.75
Ni0.5 – 10.75
Mo0.9 – 1.251
W0.9 – 1.251
V0.2 – 0.30.25
Febalance—

422 Hot Rolled — frequently asked

What is 422 Hot Rolled used for?

422 Hot Rolled is typically used for steam turbine blades, high-temperature bolting and studs, valve bodies and stems for steam service, turbine rotor and disc forgings, pump shafts for hot service and compressor components. In short: high-temp martensitic forging.

What is the yield strength of 422 Hot Rolled?

422 Hot Rolled has a typical yield strength of 900 MPa (131 ksi) and a tensile strength of 1,150 MPa (167 ksi) — stronger than 98% of stainless steel grades. Strength varies by condition: see the 5 listed tempers.

Is 422 Hot Rolled easy to machine?

Not especially — machinability is rated poor (26/100, worse than 84% of stainless steel grades). Machine in the annealed or high-temper condition with rigid setups, sharp carbide tooling, low speed (~25–45 m/min) and heavy feeds; the W/V carbides are abrasive and work-hardening is significant.

Can 422 Hot Rolled be welded?

Not readily — weldability is rated poor (15/100). Weldable only with 400 °C-class preheat, matching or 410NiMo filler, interpass control and mandatory post-weld temper at ~700 °C — otherwise cold cracking of the martensitic HAZ.

What surface finishes work on 422 Hot Rolled?

Passivate after machining, or apply steam/black-oxide, chromizing or aluminizing for high-temperature oxidation; takes a good mechanical polish but never anodizes.

Can 422 Hot Rolled be formed, bent or molded?

Hot work at 1100–1150 °C with slow cooling and immediate annealing; cold forming is essentially limited to gentle straightening.

What is the maximum service temperature of 422 Hot Rolled?

422 Hot Rolled is rated for continuous use to about 450°C (842 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 422 Hot Rolled?

Yes — 422 Hot Rolled is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM A565/A565M — Martensitic Stainless Steel Bars for High-Temperature Service (Grade 616 / S42200) — ASTM International (2019)
  2. ASTM A276/A479 — Stainless Steel Bars and Shapes — ASTM International (2022)
  3. ASM Specialty Handbook: Stainless Steels — ASM International (1994)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  5. Unified Numbering System for Metals and Alloys (UNS S42200) — SAE/ASTM (2017)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.