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Stainless Steel 416 vs 422

Stainless Steel · grade comparison

Stainless Steel 416 and 422 are both stainless steel grades. 422 is the stronger of the two: yield strength 860 MPa (125 ksi) against 275 MPa (39.9 ksi) for 416, about 3.1 times as much; tensile strength follows at 1,030 MPa (149 ksi) vs 515 MPa (74.7 ksi). In exchange, 416 is the more ductile: elongation 30% versus 16% for 422, and 422 is harder (302 HB vs 155 HB). 422 is stiffer (213 GPa vs 200 GPa). On the shop floor, 416 machines more easily (very good vs fair).

416Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

422Choose it when strength drives the design.

416 vs 422: properties

416422

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
213 GPa30.9 Msi

Shear Modulus

77 GPa11.2 Msi
83 GPa12 Msi

Bulk Modulus

160 GPa23.2 Msi
162 GPa23.5 Msi

Poisson's Ratio

0.28
0.29

Tensile Strength (Ultimate)

515 MPa74.7 ksi
1,030 MPa149 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
860 MPa125 ksi

Elongation at Break

30%
16%

Reduction in Area

60%
48%

Shear Strength

400 MPa58 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

275 MPa39.9 ksi
500 MPa72.5 ksi

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
27 J19.9 ft·lbf

Hardness, Brinell

155 HB
302 HB

Hardness, Rockwell B

82 HRB
—

Fracture Toughness (K_IC)

—
75 MPa·√m68.3 ksi·√in

Hardness, Rockwell C

—
32 HRC

Hardness, Vickers

—
318 HV

Physical

Density and transition temperatures.

Density

7.7 g/cm³0.28 lb/in³
7.8 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,450°C2,642 °F
1,425°C2,597 °F

Same in both: Liquidus Temperature 1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
24 W/m·K13.9 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

9.9 µm/m·K5.5 µin/in·°F
11.2 µm/m·K6.2 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
—

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Max Service Temperature (continuous) 650°C1,202 °F · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3 % IACS
—

Electrical Resistivity

5.7×10⁻⁷ Ω·m22.4 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.3 V

Corrosion Resistance

30 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

85%
40%

Weldability

22 / 100
30 / 100

Formability (cold)

30 / 100
20 / 100

Brazeability / Solderability

45 / 100
40 / 100

Polishability

55 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

48 MJ/kg20,636 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
3.5 kg CO₂/kg

Embodied Water

180 L/kg21.6 gal/lb
120 L/kg14.4 gal/lb

Typical Recycled Content

65%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

67 kN·m/kg
132 kN·m/kg

Specific Stiffness (E / density)

26 MN·m/kg
27.3 MN·m/kg

Modulus of Resilience

189 kJ/m³
1,736 kJ/m³

Thermal Diffusivity

7 mm²/s
6.7 mm²/s

Thermal Shock Resistance Index

6
10

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale416422

Manufacturing and finishing

Capability416422
Sheet metal—Yes
Default conditionAnnealedHardened & Tempered
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 32 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, CrN, DLC, Electroless Nickel (EN), Electropolishing and 20 more.

416 vs 422 — frequently asked

Is 422 stronger than 416?

Yes. 422 has a typical yield strength of 860 MPa (125 ksi) against 275 MPa (39.9 ksi) for 416 — about 3.1 times as much. Tensile strength is 1,030 MPa (149 ksi) vs 515 MPa (74.7 ksi).

Which is cheaper, 416 or 422?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 416 or 422?

416. Its machinability rates very good (80/100) against fair (35/100) for 422; for welding the order is 422 first (poor, 30/100) then 416 (poor, 22/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 416 and 422 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.