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Stainless Steel 422 · hardness band

Stainless Steel 422 H&T 38-42 HRC

Properties of the H&T 38-42 HRC condition, compared with the other 422 tempers.

Choose when maximum room-temperature strength and wear resistance matter more than toughness or long-term 600 °C stability.

CNC machiningSheet metalPremium cost $$$

What is 422 H&T 38-42 HRC?

422 H&T 38-42 HRC is 422 heat treated to H&T 38-42 HRC — choose when maximum room-temperature strength and wear resistance matter more than toughness or long-term 600 °C stability. 422 H&T 38-42 HRC has a yield strength of 1,030 MPa (149 ksi) and a tensile strength of 1,240 MPa (180 ksi) — stronger than 98% of stainless steel grades. Elongation at break is 13% and the elastic modulus is 213 GPa (30.9 Msi). 422 H&T 38-42 HRC has a density of 7.8 g/cm³ (0.282 lb/in³), heavier than 50% of stainless steel grades. It melts at 1,425°C (2,597 °F). Hardened & Tempered is the default condition FabDigit quotes; H&T 38-42 HRC is available on request or by drawing note.

Advantages

  • High strength — 1,030 MPa (149 ksi), better than 98% of stainless steel grades
  • Low embodied carbon — 3.5 kg CO₂/kg, better than 88% of stainless steel grades
  • Conducts heat well — 24 W/m·K (13.9 BTU/hr·ft·°F), better than 81% of stainless steel grades

Limitations

  • Limited ductility — 13%, worse than 93% of stainless steel grades
  • Difficult to machine — 24/100, worse than 93% of stainless steel grades
  • Difficult to weld — 30/100, worse than 89% of stainless steel grades
  • Limited formability — 20/100, worse than 86% of stainless steel grades
  • Low fracture toughness — 75 MPa·√m (68.3 ksi·√in), worse than 85% of stainless steel grades

422 H&T 38-42 HRC properties

Typical room-temperature values for 422 H&T 38-42 HRC — 11 properties are specific to this condition; the rest are grade-level values shared by every 422 temper. Each bar shows where the value sits among the stainless steel grades in FabDigit's library — further right is higher.

Physical3

422 H&T 38-42 HRC has a density of 7.8 g/cm³ (0.282 lb/in³), heavier than 50% of stainless steel grades. It melts at 1,425°C (2,597 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,510°C2,750 °F

Mechanical15

422 H&T 38-42 HRC has a yield strength of 1,030 MPa (149 ksi) and a tensile strength of 1,240 MPa (180 ksi) — stronger than 98% of stainless steel grades. Elongation at break is 13% and the elastic modulus is 213 GPa (30.9 Msi).

Elastic (Young's) Modulus213 GPa30.9 Msi
Shear Modulus83 GPa12 Msi
Bulk Modulus162 GPa23.5 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,240 MPa180 ksi
Yield Strength (0.2% offset)1,030 MPa149 ksi
Elongation at Break13%
Reduction in Area40%
Shear Strength620 MPa89.9 ksi
Fatigue Strength (Endurance Limit)550 MPa79.8 ksi
Fracture Toughness (K_IC)75 MPa·√m68.3 ksi·√in
Charpy V-Notch Impact (RT)16 J11.8 ft·lbf
Hardness, Brinell375 HB
Hardness, Rockwell C40 HRC
Hardness, Vickers318 HV

Thermal5

422 H&T 38-42 HRC is rated for continuous service to 540°C (1,004 °F). It conducts heat at 24 W/m·K (13.9 BTU/hr·ft·°F), better than 81% of stainless steel grades. Thermal expansion is 11.2 µm/m·K (6.22 µin/in·°F).

Thermal Conductivity24 W/m·K13.9 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.2 µm/m·K6.2 µin/in·°F
Max Service Temperature (continuous)540°C1,004 °F
Min Service Temperature-30°C-22 °F

Electrical2

422 H&T 38-42 HRC has an electrical resistivity of 6×10⁻⁷ Ω·m.

Electrical Resistivity6×10⁻⁷ Ω·m23.6 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (45/100), worse than 85% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.3 V
Corrosion ResistanceFair45/100
Chemical Resistance SummaryResists steam, mild atmospheric and combustion-gas oxidation to ~650 °C; attacked by chlorides, seawater and dilute mineral acids — pitting and hydrogen embrittlement risk when hardened.

Sustainability4

Producing a kilogram of 422 H&T 38-42 HRC takes about 53 MJ of energy and emits 3.5 kg of CO₂ — less than 67% of stainless steel grades. Typical recycled content is 40%.

Embodied Energy (primary production)53 MJ/kg22,786 BTU/lb
Embodied Carbon (primary production)3.5 kg CO₂/kg
Embodied Water120 L/kg14.4 gal/lb
Typical Recycled Content40%

Manufacturability7

422 H&T 38-42 HRC's machinability is poor (24/100, worse than 93% of stainless steel grades); weldability poor (30/100); formability poor (20/100).

MachinabilityPoor24/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityPoor30/100
Formability (cold)Poor20/100
Brazeability / SolderabilityFair40/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous alloy; use passivation, oxide/steam bluing or nitriding instead

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 422 tempers and conditions

422 is also supplied in 4 other conditions. The full side-by-side table is on the 422 overview.

Working with 422 H&T 38-42 HRC

Is 422 easy to machine?

Machine in the annealed or high-temper condition with rigid setups, sharp carbide tooling, low speed (~25–45 m/min) and heavy feeds; the W/V carbides are abrasive and work-hardening is significant.

Can 422 be welded?

Weldable only with 400 °C-class preheat, matching or 410NiMo filler, interpass control and mandatory post-weld temper at ~700 °C — otherwise cold cracking of the martensitic HAZ.

Can 422 be formed, bent or molded?

Hot work at 1100–1150 °C with slow cooling and immediate annealing; cold forming is essentially limited to gentle straightening.

What surface finishes work on 422?

Passivate after machining, or apply steam/black-oxide, chromizing or aluminizing for high-temperature oxidation; takes a good mechanical polish but never anodizes.

422 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.2 – 0.250.22
Mn0.5 – 10.75
Si≤ 0.50.35
P≤ 0.03
S≤ 0.03
Cr11 – 12.511.75
Ni0.5 – 10.75
Mo0.9 – 1.251
W0.9 – 1.251
V0.2 – 0.30.25
Febalance

422 H&T 38-42 HRC — frequently asked

What is 422 H&T 38-42 HRC used for?

422 H&T 38-42 HRC is typically used for steam turbine blades, high-temperature bolting and studs, valve bodies and stems for steam service, turbine rotor and disc forgings, pump shafts for hot service and compressor components. In short: high-temp martensitic forging.

What is the yield strength of 422 H&T 38-42 HRC?

422 H&T 38-42 HRC has a typical yield strength of 1,030 MPa (149 ksi) and a tensile strength of 1,240 MPa (180 ksi) — stronger than 98% of stainless steel grades. Strength varies by condition: see the 5 listed tempers.

Is 422 H&T 38-42 HRC easy to machine?

Not especially — machinability is rated poor (24/100, worse than 93% of stainless steel grades). Machine in the annealed or high-temper condition with rigid setups, sharp carbide tooling, low speed (~25–45 m/min) and heavy feeds; the W/V carbides are abrasive and work-hardening is significant.

Can 422 H&T 38-42 HRC be welded?

Not readily — weldability is rated poor (30/100). Weldable only with 400 °C-class preheat, matching or 410NiMo filler, interpass control and mandatory post-weld temper at ~700 °C — otherwise cold cracking of the martensitic HAZ.

What surface finishes work on 422 H&T 38-42 HRC?

Passivate after machining, or apply steam/black-oxide, chromizing or aluminizing for high-temperature oxidation; takes a good mechanical polish but never anodizes.

Can 422 H&T 38-42 HRC be formed, bent or molded?

Hot work at 1100–1150 °C with slow cooling and immediate annealing; cold forming is essentially limited to gentle straightening.

What is the maximum service temperature of 422 H&T 38-42 HRC?

422 H&T 38-42 HRC is rated for continuous use to about 540°C (1,004 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 422 H&T 38-42 HRC?

Yes — 422 H&T 38-42 HRC is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM A565/A565M — Martensitic Stainless Steel Bars for High-Temperature Service (Grade 616 / S42200)ASTM International (2019)
  2. ASTM A276/A479 — Stainless Steel Bars and ShapesASTM International (2022)
  3. ASM Specialty Handbook: Stainless SteelsASM International (1994)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance AlloysASM International (1990)
  5. Unified Numbering System for Metals and Alloys (UNS S42200)SAE/ASTM (2017)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.