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Nickel Alloy Hastelloy B-SA (Solution annealed)

Heat-treated state · default condition

UNS N10001 · EN 2.4810

Standard supply condition for plate, sheet, bar, pipe and fittings — maximum corrosion resistance and ductility.

High cost $$$$

Values for the SA condition

Other Hastelloy B tempers and conditions

Hastelloy B is listed in 5 conditions; see the grade overview at Hastelloy B.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As cast
Sand/investment cast pump and valve bodies in the Ni-Mo chemistry, supplied solution treated; lower ductility than wrought product.2905508190 HB1.3 % IACS
SADefaultThis page
Solution annealed
Standard supply condition for plate, sheet, bar, pipe and fittings — maximum corrosion resistance and ductility.38083055200 HB—
Hot finished
As-hot-worked heavy bar/forgings; slightly higher strength but reduced corrosion performance — anneal before aggressive acid service.4508704022 HRC1.3 % IACS
As-welded deposit
Weldment properties with matching filler; post-weld solution anneal is strongly recommended for HCl service because of HAZ carbide precipitation.45076030215 HB1.3 % IACS
Cold worked
Cold-drawn bar, wire and tube where higher strength and closer tolerance matter more than optimum corrosion resistance.8601,1001830 HRC1.3 % IACS

What is Hastelloy B-SA?

Hastelloy B-SA is Hastelloy B heat treated to SA — standard supply condition for plate, sheet, bar, pipe and fittings — maximum corrosion resistance and ductility. Hastelloy B-SA has a yield strength of 380 MPa (55.1 ksi) and a tensile strength of 830 MPa (120 ksi) — weaker than 53% of nickel alloy grades. Elongation at break is 55% and the elastic modulus is 217 GPa (31.5 Msi). Hastelloy B-SA has a density of 9.24 g/cm³ (0.334 lb/in³), heavier than 99% of nickel alloy grades. It melts at 1,320°C (2,408 °F).

Advantages

  • Ductile — tolerates forming and impact — 55%, better than 93% of nickel alloy grades

Limitations

  • Limited service temperature — 480°C (896 °F), worse than 82% of nickel alloy grades

Hastelloy B-SA properties

Typical room-temperature values for Hastelloy B-SA; 12 are specific to this condition. Other listed values are Hastelloy B reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

Hastelloy B-SA has a density of 9.24 g/cm³ (0.334 lb/in³), heavier than 99% of nickel alloy grades. It melts at 1,320°C (2,408 °F).

Density9.24 g/cm³0.33 lb/in³
Melting Point (Solidus)1,320°C2,408 °F
Liquidus Temperature1,350°C2,462 °F

Mechanical14

Hastelloy B-SA has a yield strength of 380 MPa (55.1 ksi) and a tensile strength of 830 MPa (120 ksi) — weaker than 53% of nickel alloy grades. Elongation at break is 55% and the elastic modulus is 217 GPa (31.5 Msi).

Elastic (Young's) Modulus217 GPa31.5 Msi
Shear Modulus82 GPa11.9 Msi
Bulk Modulus190 GPa27.6 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)830 MPa120 ksi
Yield Strength (0.2% offset)380 MPa55.1 ksi
Elongation at Break55%
Reduction in Area55%
Shear Strength540 MPa78.3 ksi
Fatigue Strength (Endurance Limit)330 MPa47.9 ksi
Charpy V-Notch Impact (RT)240 J177 ft·lbf
Hardness, Brinell200 HB
Hardness, Rockwell B95 HRB
Hardness, Vickers210 HV

Thermal6

Hastelloy B-SA is rated for continuous service to 480°C (896 °F). It conducts heat at 11.1 W/m·K (6.41 BTU/hr·ft·°F), worse than 54% of nickel alloy grades. Thermal expansion is 10.3 µm/m·K (5.72 µin/in·°F).

Thermal Conductivity11.1 W/m·K6.4 BTU/hr·ft·°F
Specific Heat Capacity377 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.3 µm/m·K5.7 µin/in·°F
Latent Heat of Fusion285 J/g123 BTU/lb
Max Service Temperature (continuous)480°C896 °F
Min Service Temperature-196°C-321 °F

Electrical3

Hastelloy B-SA conducts electricity at 1.3 % IACS, worse than 89% of nickel alloy grades.

Electrical Conductivity1.3 % IACS
Electrical Resistivity1.37×10⁻⁶ Ω·m53.9 µΩ·in
Magnetic Responsenon-magnetic (paramagnetic austenitic Ni-Mo solid solution, µr ≈ 1.001)

Chemical & Environmental3

Corrosion resistance is very good (82/100), better than 67% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.2 V
Corrosion ResistanceVery good82/100
Chemical Resistance SummaryOutstanding in all concentrations of boiling HCl, H2SO4, H3PO4, HF, acetic/formic acids and other reducing media; resists dry HCl gas to high temperature. Attacked rapidly by oxidizing media — nitric acid, ferric/cupric chloride, wet chlorine, hypochlorites, oxidizing salts — and by HCl contaminated with such oxidizers. Cr-free composition means no resistance to oxidizing hot gases.

Sustainability4

Producing a kilogram of Hastelloy B-SA takes about 165 MJ of energy and emits 13 kg of CO₂ — more than 54% of nickel alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)165 MJ/kg70,937 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content35%

Manufacturability8

Hastelloy B-SA's machinability is poor (22/100, better than 64% of nickel alloy grades); weldability good (55/100); formability good (60/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)12%
WeldabilityGood55/100
Formability (cold)Good60/100
CastabilityFair45/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good70/100
Anodizing Responsen/a — nickel alloy; use pickling/passivation and mechanical or electropolish finishing instead

Common Calculations5

Specific Strength (UTS / density)calculated90 kN·m/kg
Specific Stiffness (E / density)calculated23.5 MN·m/kg
Modulus of Resiliencecalculated333 kJ/m³
Thermal Diffusivitycalculated3.2 mm²/s
Thermal Shock Resistance Indexcalculated4

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Hastelloy B-SA

Is Hastelloy B easy to machine?

Machine like an annealed austenitic Ni-Mo alloy: rigid setup, positive-rake sharp carbide, slow speeds (~10–20 m/min carbide turning), heavy positive feeds to cut under the work-hardened layer, flood sulfochlorinated coolant.

Can Hastelloy B be welded?

GTAW/GMAW/SMAW with matching ERNiMo-1/ENiMo-1, low heat input, no preheat, interpass under 100 °C; solution anneal at ~1150 °C and water quench after welding for HCl service to avoid HAZ carbide and knife-line attack.

Can Hastelloy B be formed, bent or molded?

Cold forms readily but work-hardens fast — use ~50 % more power than 304, generous radii and intermediate anneals; hot work 1180–950 °C then water quench, never finish below ~900 °C.

What surface finishes work on Hastelloy B?

Pickle in HF/HNO3 sparingly (nitric attacks the alloy — prefer grit blast plus HCl-free descale), then mechanically polish or electropolish; no anodizing, and no coating is normally needed.

Hastelloy B chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Moprimary corrosion-resisting element in reducing acids26 – 3028
Fe4 – 75
Crresidual only; no oxidizing-media resistance≤ 10.5
Co≤ 2.5—
Chigher than B-2/B-3; source of HAZ carbide precipitation≤ 0.050.03
Mn≤ 1—
Si≤ 1—
V0.2 – 0.40.3
P≤ 0.03—
S≤ 0.03—
Nibalance, ~62–66 %balance—

Hastelloy B-SA — frequently asked

What is Hastelloy B-SA used for?

Hastelloy B-SA is typically used for hydrochloric acid processing equipment, chemical reactor vessels and pumps and valves in reducing acid service. In short: benchmark HCl-resistant alloy; superseded by Hastelloy B-2; no oxidizing-media service.

What is the yield strength of Hastelloy B-SA?

Hastelloy B-SA has a typical yield strength of 380 MPa (55.1 ksi) and a tensile strength of 830 MPa (120 ksi) — weaker than 53% of nickel alloy grades. Strength varies by condition: see the 5 listed tempers.

Is Hastelloy B-SA easy to machine?

Not especially — machinability is rated poor (22/100, better than 64% of nickel alloy grades). Machine like an annealed austenitic Ni-Mo alloy: rigid setup, positive-rake sharp carbide, slow speeds (~10–20 m/min carbide turning), heavy positive feeds to cut under the work-hardened layer, flood sulfochlorinated coolant.

Can Hastelloy B-SA be welded?

Yes — weldability is rated good (55/100). GTAW/GMAW/SMAW with matching ERNiMo-1/ENiMo-1, low heat input, no preheat, interpass under 100 °C; solution anneal at ~1150 °C and water quench after welding for HCl service to avoid HAZ carbide and knife-line attack.

What surface finishes work on Hastelloy B-SA?

Pickle in HF/HNO3 sparingly (nitric attacks the alloy — prefer grit blast plus HCl-free descale), then mechanically polish or electropolish; no anodizing, and no coating is normally needed.

Can Hastelloy B-SA be formed, bent or molded?

Cold forms readily but work-hardens fast — use ~50 % more power than 304, generous radii and intermediate anneals; hot work 1180–950 °C then water quench, never finish below ~900 °C.

What is the maximum service temperature of Hastelloy B-SA?

Hastelloy B-SA is rated for continuous use to about 480°C (896 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Hastelloy B-SA and Hastelloy B-CW?

SA is the default condition — standard supply condition for plate, sheet, bar, pipe and fittings — maximum corrosion resistance and ductility. CW: cold-drawn bar, wire and tube where higher strength and closer tolerance matter more than optimum corrosion resistance. Yield strength is 380 MPa in SA versus 860 MPa in CW.

Sources

  1. ASTM B333 — Ni-Mo Alloy Plate, Sheet and Strip (UNS N10001) — ASTM International (2018)
  2. ASTM B335 — Nickel-Molybdenum Alloy Rod — ASTM International (2018)
  3. ASTM B622 / B619 — Ni-Mo Alloy Seamless and Welded Pipe & Tube — ASTM International (2017)
  4. ASTM A494 — Castings, Nickel and Nickel Alloy (grade N-12MV) — ASTM International (2018)
  5. Hastelloy B / B-2 alloy technical data — Haynes International (2020)
  6. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  7. ASM Specialty Handbook: Nickel, Cobalt and Their Alloys — ASM International (2000)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.