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Nickel Alloy ERNiCrMo-7-AW (As-welded deposit)

Heat-treated state · default condition

UNS N06455 · ISO S Ni 6455

Standard delivery condition of the joint: use when C-4 weldments must go into corrosive service without post-weld solution annealing.

High cost $$$$

Values for the AW condition

Other ERNiCrMo-7 tempers and conditions

ERNiCrMo-7 is listed in 3 conditions; see the grade overview at ERNiCrMo-7.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution Annealed
Optional PWHT that homogenizes dendritic Mo segregation and maximizes corrosion resistance and ductility in critical vessels.40069050175 HB1.4 % IACS
As Welded
Higher-deposition spool-fed condition for thicker sections; slightly lower ductility and toughness than GTAW due to higher heat input and dilution.46070536196 HB1.4 % IACS
AWDefaultThis page
As-welded deposit
Standard delivery condition of the joint: use when C-4 weldments must go into corrosive service without post-weld solution annealing.47072040200 HB—

What is ERNiCrMo-7-AW?

ERNiCrMo-7-AW is ERNiCrMo-7 heat treated to AW — standard delivery condition of the joint: use when C-4 weldments must go into corrosive service without post-weld solution annealing. ERNiCrMo-7-AW has a yield strength of 470 MPa (68.2 ksi) and a tensile strength of 720 MPa (104 ksi) — stronger than 68% of nickel alloy grades. Elongation at break is 40% and the elastic modulus is 211 GPa (30.6 Msi). ERNiCrMo-7-AW has a density of 8.64 g/cm³ (0.312 lb/in³), heavier than 70% of nickel alloy grades. It melts at 1,338°C (2,440 °F).

Advantages

  • Readily welded — 88/100, better than 92% of nickel alloy grades
  • Good corrosion resistance — 92/100, better than 91% of nickel alloy grades

ERNiCrMo-7-AW properties

Typical room-temperature values for ERNiCrMo-7-AW; 11 are specific to this condition. Other listed values are ERNiCrMo-7 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

ERNiCrMo-7-AW has a density of 8.64 g/cm³ (0.312 lb/in³), heavier than 70% of nickel alloy grades. It melts at 1,338°C (2,440 °F).

Density8.64 g/cm³0.31 lb/in³
Melting Point (Solidus)1,338°C2,440 °F
Liquidus Temperature1,380°C2,516 °F

Mechanical14

ERNiCrMo-7-AW has a yield strength of 470 MPa (68.2 ksi) and a tensile strength of 720 MPa (104 ksi) — stronger than 68% of nickel alloy grades. Elongation at break is 40% and the elastic modulus is 211 GPa (30.6 Msi).

Elastic (Young's) Modulus211 GPa30.6 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus185 GPa26.8 Msi
Poisson's Ratio0.31
Tensile Strength (Ultimate)720 MPa104 ksi
Yield Strength (0.2% offset)470 MPa68.2 ksi
Elongation at Break40%
Reduction in Area45%
Shear Strength470 MPa68.2 ksi
Fatigue Strength (Endurance Limit)300 MPa43.5 ksi
Charpy V-Notch Impact (RT)100 J73.8 ft·lbf
Hardness, Brinell200 HB
Hardness, Rockwell B92 HRB
Hardness, Vickers210 HV

Thermal6

ERNiCrMo-7-AW is rated for continuous service to 650°C (1,202 °F). It conducts heat at 10.1 W/m·K (5.84 BTU/hr·ft·°F), worse than 84% of nickel alloy grades. Thermal expansion is 10.8 µm/m·K (6 µin/in·°F).

Thermal Conductivity10.1 W/m·K5.8 BTU/hr·ft·°F
Specific Heat Capacity423 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.8 µm/m·K6 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)650°C1,202 °F
Min Service Temperature-196°C-321 °F

Electrical3

ERNiCrMo-7-AW conducts electricity at 1.4 % IACS, worse than 65% of nickel alloy grades.

Electrical Conductivity1.4 % IACS
Electrical Resistivity1.25×10⁻⁶ Ω·m49.2 µΩ·in
Magnetic Responsenon-magnetic (austenitic Ni-Cr-Mo weld metal, µr ≈ 1.001)

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 91% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent92/100
Chemical Resistance SummaryExcellent in hot hydrochloric, sulfuric, phosphoric and formic acids, wet chlorine and chloride solutions; resists pitting, crevice attack and chloride SCC. Titanium stabilization and very low C/Si preserve resistance in the as-welded and 600–1000 °C aged condition. Weaker than W-bearing C-276/C-22 in strongly oxidizing acid-chloride mixtures (hot HNO₃/HF, ferric chloride at boiling).

Sustainability4

Producing a kilogram of ERNiCrMo-7-AW takes about 165 MJ of energy and emits 14 kg of CO₂ — more than 54% of nickel alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)165 MJ/kg70,937 BTU/lb
Embodied Carbon (primary production)14 kg CO₂/kg
Embodied Water320 L/kg38.3 gal/lb
Typical Recycled Content35%

Manufacturability7

ERNiCrMo-7-AW's machinability is poor (18/100, worse than 61% of nickel alloy grades); weldability excellent (88/100); formability good (60/100).

MachinabilityPoor18/100
Machinability Rating (AISI 1212 = 100 %)12%
WeldabilityExcellent88/100
Formability (cold)Good60/100
Brazeability / SolderabilityGood55/100
PolishabilityVery good70/100
Anodizing Responsen/a — nickel alloy; surface conditioning is by pickling/passivation or electropolishing, not anodizing

Common Calculations5

Specific Strength (UTS / density)calculated83 kN·m/kg
Specific Stiffness (E / density)calculated24.4 MN·m/kg
Modulus of Resiliencecalculated523 kJ/m³
Thermal Diffusivitycalculated2.8 mm²/s
Thermal Shock Resistance Indexcalculated3

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ERNiCrMo-7-AW

Is ERNiCrMo-7 easy to machine?

Weld metal machines like alloy C-4: gummy and work-hardening — use rigid setups, positive-rake carbide, heavy constant feed, low SFM and flood coolant; avoid dwelling.

Can ERNiCrMo-7 be welded?

GTAW/GMAW/PAW with 100 % Ar (Ar+He for thick sections); keep heat input below ~1.5 kJ/mm, interpass ≤ 100 °C, no preheat, stringer beads and full back-purge; clean to bright metal to avoid porosity and hot cracking.

Can ERNiCrMo-7 be formed, bent or molded?

Supplied as drawn wire; deposits are ductile enough for hammer testing and cold straightening but work-harden rapidly, so cold forming of weldments needs intermediate anneals.

What surface finishes work on ERNiCrMo-7?

Pickle or bead-blast plus passivation to remove heat tint — chromium-depleted oxide is the weak point for pitting; electropolishing gives the best as-welded corrosion performance.

ERNiCrMo-7 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cr14 – 1816
Mo14 – 1715.5
Fe≤ 31.5
Tistabilizer against grain-boundary carbide precipitation≤ 0.70.3
Co≤ 20.5
Mn≤ 10.4
Si≤ 0.080.04
C≤ 0.020.01
Cu≤ 0.50.05
P≤ 0.040.01
S≤ 0.030.01
Other (each)total of unspecified elements per AWS A5.14≤ 0.5—
Nibalance, typically ~65 %balance—

ERNiCrMo-7-AW — frequently asked

What is ERNiCrMo-7-AW used for?

ERNiCrMo-7-AW is typically used for chemical process piping, as-welded corrosive service equipment and flue gas desulfurization systems. In short: matched filler for C-4; as-welded corrosion resistance; no PWHT required.

What is the yield strength of ERNiCrMo-7-AW?

ERNiCrMo-7-AW has a typical yield strength of 470 MPa (68.2 ksi) and a tensile strength of 720 MPa (104 ksi) — stronger than 68% of nickel alloy grades. Strength varies by condition: see the 3 listed tempers.

Is ERNiCrMo-7-AW easy to machine?

Not especially — machinability is rated poor (18/100, worse than 61% of nickel alloy grades). Weld metal machines like alloy C-4: gummy and work-hardening — use rigid setups, positive-rake carbide, heavy constant feed, low SFM and flood coolant; avoid dwelling.

Can ERNiCrMo-7-AW be welded?

Yes — weldability is rated excellent (88/100). GTAW/GMAW/PAW with 100 % Ar (Ar+He for thick sections); keep heat input below ~1.5 kJ/mm, interpass ≤ 100 °C, no preheat, stringer beads and full back-purge; clean to bright metal to avoid porosity and hot cracking.

What surface finishes work on ERNiCrMo-7-AW?

Pickle or bead-blast plus passivation to remove heat tint — chromium-depleted oxide is the weak point for pitting; electropolishing gives the best as-welded corrosion performance.

Can ERNiCrMo-7-AW be formed, bent or molded?

Supplied as drawn wire; deposits are ductile enough for hammer testing and cold straightening but work-harden rapidly, so cold forming of weldments needs intermediate anneals.

What is the maximum service temperature of ERNiCrMo-7-AW?

ERNiCrMo-7-AW is rated for continuous use to about 650°C (1,202 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ERNiCrMo-7-AW and ERNiCrMo-7-SA?

AW is the default condition — standard delivery condition of the joint: use when C-4 weldments must go into corrosive service without post-weld solution annealing. SA: optional PWHT that homogenizes dendritic Mo segregation and maximizes corrosion resistance and ductility in critical vessels. Yield strength is 470 MPa in AW versus 400 MPa in SA.

Sources

  1. AWS A5.14/A5.14M — Nickel and Nickel-Alloy Bare Welding Electrodes and Rods — AWS (2018)
  2. ASTM B622/B575 — UNS N06455 (alloy C-4) chemistry and properties — ASTM (2022)
  3. ISO 18274 / EN — S Ni 6455 (NiCr16Mo16Ti) — ISO (2010)
  4. Alloy C-4 (N06455) technical data — physical and corrosion properties — VDM Metals / Haynes International (2020)
  5. ASM Handbook Vol.2 — Properties of Nonferrous Alloys (Ni-Cr-Mo alloys) — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.