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Nickel Alloy ERNiCrMo-3-AW (As-welded deposit)

Heat-treated state · default condition

UNS N06625 · ASTM A5.14 ERNiCrMo-3 · EN 2.4831 · ISO Ni 6625 · also Inconel Filler Metal 625, Filler Metal 625

Default condition: properties of the as-deposited GTAW weld metal, no post-weld heat treatment.

High cost $$$$

Values for the AW condition

Other ERNiCrMo-3 tempers and conditions

ERNiCrMo-3 is listed in 5 conditions; see the grade overview at ERNiCrMo-3.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
weld metal solution annealed ≈1100–1150 °C, water quenched
Choose when the fabrication is solution annealed after welding to homogenize Nb segregation and maximize ductility/corrosion resistance.40076050180 HB1.4 % IACS
AW
For thick-section joints and large-area cladding; flux choice controls Nb/Si pickup and hot-cracking risk.47077033200 HB1.3 % IACS
Stress relieved weld metal
Used when the base metal dictates a stress-relief cycle; mild strength drop, watch for carbide/δ-phase toughness loss on long holds.47079038200 HB1.3 % IACS
AW
Pick for high-deposition semi-automatic/robotic welding and overlay; slightly lower ductility than GTAW due to higher heat input.49078036205 HB1.3 % IACS
AWDefaultThis page
As-welded deposit
Default condition: properties of the as-deposited GTAW weld metal, no post-weld heat treatment.50080040210 HB—

What is ERNiCrMo-3-AW?

ERNiCrMo-3-AW is ERNiCrMo-3 heat treated to AW — default condition: properties of the as-deposited GTAW weld metal, no post-weld heat treatment. ERNiCrMo-3-AW has a yield strength of 500 MPa (72.5 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 73% of nickel alloy grades. Elongation at break is 40% and the elastic modulus is 205 GPa (29.7 Msi). ERNiCrMo-3-AW has a density of 8.44 g/cm³ (0.305 lb/in³), heavier than 60% of nickel alloy grades. It melts at 1,290°C (2,354 °F).

Advantages

  • Readily welded — 95/100, better than 100% of nickel alloy grades
  • Tough — resists crack growth — 130 MPa·√m (118.3 ksi·√in), better than 85% of nickel alloy grades
  • Good corrosion resistance — 90/100, better than 85% of nickel alloy grades

Limitations

  • Poor heat conductor — 9.8 W/m·K (5.66 BTU/hr·ft·°F), worse than 92% of nickel alloy grades

ERNiCrMo-3-AW properties

Typical room-temperature values for ERNiCrMo-3-AW; 10 are specific to this condition. Other listed values are ERNiCrMo-3 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

ERNiCrMo-3-AW has a density of 8.44 g/cm³ (0.305 lb/in³), heavier than 60% of nickel alloy grades. It melts at 1,290°C (2,354 °F).

Density8.44 g/cm³0.3 lb/in³
Melting Point (Solidus)1,290°C2,354 °F
Liquidus Temperature1,350°C2,462 °F

Mechanical15

ERNiCrMo-3-AW has a yield strength of 500 MPa (72.5 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 73% of nickel alloy grades. Elongation at break is 40% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus155 GPa22.5 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)800 MPa116 ksi
Yield Strength (0.2% offset)500 MPa72.5 ksi
Elongation at Break40%
Reduction in Area42%
Shear Strength500 MPa72.5 ksi
Fatigue Strength (Endurance Limit)300 MPa43.5 ksi
Fracture Toughness (K_IC)130 MPa·√m118 ksi·√in
Charpy V-Notch Impact (RT)100 J73.8 ft·lbf
Hardness, Brinell210 HB
Hardness, Rockwell B95 HRB
Hardness, Vickers220 HV

Thermal6

ERNiCrMo-3-AW is rated for continuous service to 900°C (1,652 °F). It conducts heat at 9.8 W/m·K (5.66 BTU/hr·ft·°F), worse than 92% of nickel alloy grades. Thermal expansion is 12.8 µm/m·K (7.11 µin/in·°F).

Thermal Conductivity9.8 W/m·K5.7 BTU/hr·ft·°F
Specific Heat Capacity410 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.8 µm/m·K7.1 µin/in·°F
Latent Heat of Fusion285 J/g123 BTU/lb
Max Service Temperature (continuous)900°C1,652 °F
Min Service Temperature-196°C-321 °F

Electrical3

ERNiCrMo-3-AW conducts electricity at 1.3 % IACS, worse than 89% of nickel alloy grades.

Electrical Conductivity1.3 % IACS
Electrical Resistivity1.29×10⁻⁶ Ω·m50.8 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (90/100), better than 85% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent90/100
Chemical Resistance SummaryExcellent in seawater, chlorides, sour service and reducing/oxidizing acid mixtures; resists pitting, crevice attack and chloride SCC. Attacked by hot concentrated HCl/HF and molten salts; sensitive to hot-cracking with high sulfur/phosphorus dilution.

Sustainability4

Producing a kilogram of ERNiCrMo-3-AW takes about 170 MJ of energy and emits 13 kg of CO₂ — more than 61% of nickel alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)170 MJ/kg73,087 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water420 L/kg50.3 gal/lb
Typical Recycled Content35%

Manufacturability7

ERNiCrMo-3-AW's machinability is poor (15/100, worse than 76% of nickel alloy grades); weldability excellent (95/100); formability good (60/100).

MachinabilityPoor15/100
Machinability Rating (AISI 1212 = 100 %)13%
WeldabilityExcellent95/100
Formability (cold)Good60/100
Brazeability / SolderabilityVery good70/100
PolishabilityVery good75/100
Anodizing Responsen/a — nickel alloy, not anodized; electropolishing or pickling/passivation used instead

Common Calculations5

Specific Strength (UTS / density)calculated95 kN·m/kg
Specific Stiffness (E / density)calculated24.3 MN·m/kg
Modulus of Resiliencecalculated610 kJ/m³
Thermal Diffusivitycalculated2.8 mm²/s
Thermal Shock Resistance Indexcalculated3

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ERNiCrMo-3-AW

Is ERNiCrMo-3 easy to machine?

Weld deposit machines like alloy 625: low speed, heavy positive-rake carbide, rigid setup and flood coolant to beat severe work hardening and built-up edge.

Can ERNiCrMo-3 be welded?

GTAW/GMAW/PAW/SAW with Ar or Ar-He shielding, low interpass (<150 °C) and stringer beads; keep dilution and sulfur/phosphorus pickup low to avoid hot cracking, no preheat needed.

Can ERNiCrMo-3 be formed, bent or molded?

Consumable is cold drawn and layer-wound; deposits are ductile but strongly work hardening, so any cold straightening/forming of weldments needs generous bend radii.

What surface finishes work on ERNiCrMo-3?

Pickle or mechanically remove heat tint and remove residual Nb-rich films before service; electropolish or passivate for cleanliness — do not anodize.

ERNiCrMo-3 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cr20 – 2321.5
Mo8 – 109
NbNb + Ta3.15 – 4.153.6
Fe≤ 52
C≤ 0.10.03
Mn≤ 0.50.2
Si≤ 0.50.2
Al≤ 0.40.15
Ti≤ 0.40.15
Cu≤ 0.50.05
Cowhen specified≤ 0.120.05
P≤ 0.020.01
S≤ 0.020
Other, total≤ 0.5—
Niplus incidental Co≥ 58 (balance)—

ERNiCrMo-3-AW — frequently asked

What is ERNiCrMo-3-AW used for?

ERNiCrMo-3-AW is typically used for pipe welding root passes, overlay cladding on carbon steel, subsea equipment welding and dissimilar metal joining. In short: most versatile nickel filler; service to 900 °C; standard CRA overlay wire.

What is the yield strength of ERNiCrMo-3-AW?

ERNiCrMo-3-AW has a typical yield strength of 500 MPa (72.5 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 73% of nickel alloy grades. Strength varies by condition: see the 5 listed tempers.

Is ERNiCrMo-3-AW easy to machine?

Not especially — machinability is rated poor (15/100, worse than 76% of nickel alloy grades). Weld deposit machines like alloy 625: low speed, heavy positive-rake carbide, rigid setup and flood coolant to beat severe work hardening and built-up edge.

Can ERNiCrMo-3-AW be welded?

Yes — weldability is rated excellent (95/100). GTAW/GMAW/PAW/SAW with Ar or Ar-He shielding, low interpass (<150 °C) and stringer beads; keep dilution and sulfur/phosphorus pickup low to avoid hot cracking, no preheat needed.

What surface finishes work on ERNiCrMo-3-AW?

Pickle or mechanically remove heat tint and remove residual Nb-rich films before service; electropolish or passivate for cleanliness — do not anodize.

Can ERNiCrMo-3-AW be formed, bent or molded?

Consumable is cold drawn and layer-wound; deposits are ductile but strongly work hardening, so any cold straightening/forming of weldments needs generous bend radii.

What is the maximum service temperature of ERNiCrMo-3-AW?

ERNiCrMo-3-AW is rated for continuous use to about 900°C (1,652 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ERNiCrMo-3-AW and ERNiCrMo-3 PWHT-SA?

AW is the default condition — default condition: properties of the as-deposited GTAW weld metal, no post-weld heat treatment. PWHT-SA: choose when the fabrication is solution annealed after welding to homogenize Nb segregation and maximize ductility/corrosion resistance. Yield strength is 500 MPa in AW versus 400 MPa in PWHT-SA.

Sources

  1. AWS A5.14/A5.14M — Nickel and Nickel-Alloy Bare Welding Electrodes and Rods — AWS (2018)
  2. ASTM B443 / UNS N06625 chemistry basis — ASTM (2019)
  3. INCONEL Filler Metal 625 product datasheet — Special Metals Corporation (2020)
  4. ASM Handbook Vol.6 Welding, Brazing and Soldering; Vol.2 Nonferrous Alloys — ASM International (1993)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.