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Copper Alloy CuAg0.04-H06

Supply condition

EN CuAg0.04

H06 = extra hard

Extra-hard strip/wire where maximum as-drawn strength is needed and little further forming is done.

High cost $$$$

Values for the H06 condition

Other CuAg0.04 tempers and conditions

CuAg0.04 is listed in 9 conditions; see the grade overview at CuAg0.04.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Thermomechanically controlled processed
Cast feedstock form (EN 1978/CR011A) for subsequent hot rolling or extrusion — not a service condition.601803542 HB99 % IACS
Soft annealed
Choose for maximum conductivity, deep drawing, tight bending and magnet/enamelled wire drawing stock.652254545 HB101 % IACS
As hot rolled
Mill-finish hot-worked bar, tube and busbar where softness and maximum conductivity matter more than strength.752254245 HB100 % IACS
Quarter hard
Light cold work for strip and rod that must still be bent or formed but need more stiffness than soft temper.2002602575 HB99 % IACS
Half hard
Balanced strength/formability for busbar, terminals and commutator risers that see moderate soldering heat.2503001490 HB98.5 % IACS
Hot rolled
Low-temperature (≈200–250 °C) treatment that removes drawing stresses while the silver keeps most of the cold-worked strength — used for commutator segments and rotor bars.2903401099 HB99 % IACS
H04Default
Full hard
Standard stocked condition for silver-copper rod/wire — keeps its cold-worked strength through soldering and 150–250 °C service.3103608105 HB98 % IACS
H06This page
Extra hard
Extra-hard strip/wire where maximum as-drawn strength is needed and little further forming is done.3453855112 HB97.5 % IACS
Spring hard
Maximum strength strip/wire for springy contacts and fine wire; almost no residual ductility.3704103118 HB97 % IACS

What is CuAg0.04-H06?

CuAg0.04-H06 is CuAg0.04 supplied in the H06 condition — extra-hard strip/wire where maximum as-drawn strength is needed and little further forming is done. CuAg0.04-H06 has a yield strength of 345 MPa (50 ksi) and a tensile strength of 385 MPa (55.8 ksi) — stronger than 73% of copper alloy grades. Elongation at break is 5% and the elastic modulus is 122 GPa (17.7 Msi). CuAg0.04-H06 has a density of 8.94 g/cm³ (0.323 lb/in³), heavier than 90% of copper alloy grades. It melts at 1,065°C (1,949 °F). H04 is the default condition FabDigit quotes; H06 is available on request or by drawing note.

Advantages

  • High electrical conductivity — 97.5 % IACS, better than 93% of copper alloy grades
  • Conducts heat well — 383 W/m·K (221.3 BTU/hr·ft·°F), better than 91% of copper alloy grades

Limitations

  • Limited ductility — 5%, worse than 93% of copper alloy grades

CuAg0.04-H06 properties

Typical room-temperature values for CuAg0.04-H06; 20 are specific to this condition. Other listed values are CuAg0.04 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

CuAg0.04-H06 has a density of 8.94 g/cm³ (0.323 lb/in³), heavier than 90% of copper alloy grades. It melts at 1,065°C (1,949 °F).

Density8.94 g/cm³0.32 lb/in³
Melting Point (Solidus)1,065°C1,949 °F
Liquidus Temperature1,083°C1,981 °F

Mechanical13

CuAg0.04-H06 has a yield strength of 345 MPa (50 ksi) and a tensile strength of 385 MPa (55.8 ksi) — stronger than 73% of copper alloy grades. Elongation at break is 5% and the elastic modulus is 122 GPa (17.7 Msi).

Elastic (Young's) Modulus122 GPa17.7 Msi
Shear Modulus45 GPa6.5 Msi
Bulk Modulus140 GPa20.3 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)385 MPa55.8 ksi
Yield Strength (0.2% offset)345 MPa50 ksi
Elongation at Break5%
Reduction in Area45%
Shear Strength218 MPa31.6 ksi
Fatigue Strength (Endurance Limit)122 MPa17.7 ksi
Hardness, Brinell112 HB
Hardness, Rockwell B63 HRB
Hardness, Vickers122 HV

Thermal6

CuAg0.04-H06 is rated for continuous service to 200°C (392 °F). It conducts heat at 383 W/m·K (221.3 BTU/hr·ft·°F), better than 91% of copper alloy grades. Thermal expansion is 17.1 µm/m·K (9.5 µin/in·°F).

Thermal Conductivity383 W/m·K221 BTU/hr·ft·°F
Specific Heat Capacity385 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17.1 µm/m·K9.5 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-200°C-328 °F

Electrical3

CuAg0.04-H06 conducts electricity at 97.5 % IACS, better than 93% of copper alloy grades.

Electrical Conductivity97.5 % IACS
Electrical Resistivity1.77×10⁻⁸ Ω·m0.696 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (65/100), better than 58% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.2 V
Corrosion ResistanceGood65/100
Chemical Resistance SummaryGood in fresh/sea water (low velocity), steam, non-oxidising acids and most organics; attacked by oxidising acids (HNO₃, hot conc. H₂SO₄), ammonia and amine solutions (SCC risk), sulfides and moist oxidising halogens.

Sustainability4

Producing a kilogram of CuAg0.04-H06 takes about 57 MJ of energy and emits 3.9 kg of CO₂ — less than 52% of copper alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)57 MJ/kg24,506 BTU/lb
Embodied Carbon (primary production)3.9 kg CO₂/kg
Embodied Water280 L/kg33.6 gal/lb
Typical Recycled Content35%

Manufacturability8

CuAg0.04-H06's machinability is poor (30/100, worse than 67% of copper alloy grades); weldability poor (30/100); formability fair (35/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityPoor30/100
Formability (cold)Fair35/100
CastabilityFair45/100
Brazeability / SolderabilityExcellent92/100
PolishabilityVery good80/100
Anodizing Responsen/a — copper is not anodised; use tin/silver/nickel plating, lacquer or chemical patination

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with CuAg0.04-H06

Is CuAg0.04 easy to machine?

Gummy and low-rated (~20 % of AISI 1212): use sharp positive-rake tools, high speed with low feed, generous soluble-oil coolant; hard temper machines better than annealed.

Can CuAg0.04 be welded?

Prefer GTAW/GMAW with high preheat and argon-helium shielding or resistance/friction welding; being oxygen-bearing tough pitch it must not be brazed or annealed in hydrogen-rich atmospheres (steam embrittlement).

Can CuAg0.04 be formed, bent or molded?

Excellent cold formability in O60 (deep drawing, riveting, tight bends); interstage anneals at 400–600 °C, and note the silver raises the recrystallisation temperature so anneals run hotter/longer than for Cu-ETP.

What surface finishes work on CuAg0.04?

Not anodisable — solders and brazes readily, takes tin, silver and nickel plating well; bright-polish then lacquer or allow controlled patina since bare surfaces oxidise/tarnish.

CuAg0.04 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Agsilver addition raising softening temperature; counted in the Cu+Ag total0.03 – 0.050.04
Otough-pitch (oxygen-containing) grade; omit for the Cu-OF based CuAg0.04(OF) variants0.01 – 0.040.03
Bi≤ 5×10⁻⁴—
Pb≤ 0.01—
Pkept low to preserve conductivity≤ 0—
Other impurities (total)Se+Te+Sb+As+Fe+Ni+Sn+Zn+S etc.≤ 0.03—
CuCu + Ag ≥ 99.90 %balance—

CuAg0.04-H06 — frequently asked

What is CuAg0.04-H06 used for?

CuAg0.04-H06 is typically used for commutator bars, high-temperature electrical windings and resistance welding wheels. In short: softening-resistant tough-pitch copper; near-pure-copper conductivity; hotter service than Cu-ETP.

What is the yield strength of CuAg0.04-H06?

CuAg0.04-H06 has a typical yield strength of 345 MPa (50 ksi) and a tensile strength of 385 MPa (55.8 ksi) — stronger than 73% of copper alloy grades. Strength varies by condition: see the 9 listed tempers.

Is CuAg0.04-H06 easy to machine?

Not especially — machinability is rated poor (30/100, worse than 67% of copper alloy grades). Gummy and low-rated (~20 % of AISI 1212): use sharp positive-rake tools, high speed with low feed, generous soluble-oil coolant; hard temper machines better than annealed.

Can CuAg0.04-H06 be welded?

Not readily — weldability is rated poor (30/100). Prefer GTAW/GMAW with high preheat and argon-helium shielding or resistance/friction welding; being oxygen-bearing tough pitch it must not be brazed or annealed in hydrogen-rich atmospheres (steam embrittlement).

What surface finishes work on CuAg0.04-H06?

Not anodisable — solders and brazes readily, takes tin, silver and nickel plating well; bright-polish then lacquer or allow controlled patina since bare surfaces oxidise/tarnish.

Can CuAg0.04-H06 be formed, bent or molded?

Excellent cold formability in O60 (deep drawing, riveting, tight bends); interstage anneals at 400–600 °C, and note the silver raises the recrystallisation temperature so anneals run hotter/longer than for Cu-ETP.

What is the maximum service temperature of CuAg0.04-H06?

CuAg0.04-H06 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between CuAg0.04-H04 and CuAg0.04-M?

H04 is the default condition — standard stocked condition for silver-copper rod/wire — keeps its cold-worked strength through soldering and 150–250 °C service. M: cast feedstock form (EN 1978/CR011A) for subsequent hot rolling or extrusion — not a service condition. Yield strength is 310 MPa in H04 versus 60 MPa in M.

Sources

  1. EN 13601 — Copper and copper alloys: rod, bar and wire for electrical purposes — CEN (2021)
  2. EN 1977 / EN 1978 — Copper drawing stock and cathodes (CR/CW designations) — CEN (2013)
  3. ASTM B152/B152M — Copper Sheet, Strip, Plate and Rolled Bar (C10400/C10500/C10700) — ASTM (2019)
  4. CDA alloy datasheets C10400 / C10500 / C10700 (silver-bearing tough pitch copper) — Copper Development Association (2023)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.