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Copper Alloy C81800-TF00

Precip hard · default condition

UNS C81800 · ASTM B824

TF00 = solution heat treated and precipitation hardened

Standard supplied condition: peak strength and hardness with ~45% IACS conductivity for molds, electrodes and wear parts.

High cost $$$$

Values for the TF00 condition

Other C81800 tempers and conditions

C81800 is listed in 3 conditions; see the grade overview at C81800.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution heat treated
Softest, most ductile condition; used for rough machining, straightening or repair welding before ageing.1503302890 HB22 % IACS
As sand cast
Pick when the casting will be machined heavily and heat treated later, or where strength is secondary.19038020105 HB30 % IACS
TF00DefaultThis page
Solution heat treated and precipitation hardened
Standard supplied condition: peak strength and hardness with ~45% IACS conductivity for molds, electrodes and wear parts.550725823 HRC45 % IACS

What is C81800-TF00?

C81800-TF00 is C81800 in the TF00 condition — standard supplied condition: peak strength and hardness with ~45% IACS conductivity for molds, electrodes and wear parts. C81800-TF00 has a yield strength of 550 MPa (79.8 ksi) and a tensile strength of 725 MPa (105 ksi) — stronger than 92% of copper alloy grades. Elongation at break is 8% and the elastic modulus is 134 GPa (19.4 Msi). C81800-TF00 has a density of 8.61 g/cm³ (0.311 lb/in³), lighter than 58% of copper alloy grades. It melts at 1,016°C (1,861 °F).

Advantages

  • Stiff — 134 GPa (19.4 Msi), better than 93% of copper alloy grades
  • High strength — 550 MPa (79.8 ksi), better than 92% of copper alloy grades
  • High service temperature — 300°C (572 °F), better than 85% of copper alloy grades
  • Readily welded — 65/100, better than 80% of copper alloy grades
  • Conducts heat well — 208 W/m·K (120.2 BTU/hr·ft·°F), better than 79% of copper alloy grades

Limitations

  • High embodied carbon — 5 kg CO₂/kg, worse than 86% of copper alloy grades
  • Limited ductility — 8%, worse than 83% of copper alloy grades

C81800-TF00 properties

Typical room-temperature values for C81800-TF00; 15 are specific to this condition. Other listed values are C81800 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C81800-TF00 has a density of 8.61 g/cm³ (0.311 lb/in³), lighter than 58% of copper alloy grades. It melts at 1,016°C (1,861 °F).

Density8.61 g/cm³0.31 lb/in³
Melting Point (Solidus)1,016°C1,861 °F
Liquidus Temperature1,077°C1,971 °F

Mechanical14

C81800-TF00 has a yield strength of 550 MPa (79.8 ksi) and a tensile strength of 725 MPa (105 ksi) — stronger than 92% of copper alloy grades. Elongation at break is 8% and the elastic modulus is 134 GPa (19.4 Msi).

Elastic (Young's) Modulus134 GPa19.4 Msi
Shear Modulus50 GPa7.3 Msi
Bulk Modulus115 GPa16.7 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)725 MPa105 ksi
Yield Strength (0.2% offset)550 MPa79.8 ksi
Elongation at Break8%
Compressive Strength570 MPa82.7 ksi
Shear Strength450 MPa65.3 ksi
Fatigue Strength (Endurance Limit)240 MPa34.8 ksi
Hardness, Brinell220 HB
Hardness, Rockwell B96 HRB
Hardness, Rockwell C23 HRC
Hardness, Vickers235 HV

Thermal6

C81800-TF00 is rated for continuous service to 300°C (572 °F). It conducts heat at 208 W/m·K (120.2 BTU/hr·ft·°F), better than 79% of copper alloy grades. Thermal expansion is 17.6 µm/m·K (9.78 µin/in·°F).

Thermal Conductivity208 W/m·K120 BTU/hr·ft·°F
Specific Heat Capacity419 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17.6 µm/m·K9.8 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-200°C-328 °F

Electrical3

C81800-TF00 conducts electricity at 45 % IACS, better than 77% of copper alloy grades.

Electrical Conductivity45 % IACS
Electrical Resistivity3.8×10⁻⁸ Ω·m1.5 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (65/100), better than 58% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.2 V
Corrosion ResistanceGood65/100
Chemical Resistance SummaryGood in fresh and sea water, steam and most non-oxidizing acids; attacked by ammonia/amines, oxidizing acids, sulfides and mercury compounds.

Sustainability4

Producing a kilogram of C81800-TF00 takes about 70 MJ of energy and emits 5 kg of CO₂ — more than 84% of copper alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)70 MJ/kg30,095 BTU/lb
Embodied Carbon (primary production)5 kg CO₂/kg
Embodied Water350 L/kg41.9 gal/lb
Typical Recycled Content35%

Manufacturability8

C81800-TF00's machinability is fair (40/100, better than 57% of copper alloy grades); weldability good (65/100); formability poor (20/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityGood65/100
Formability (cold)Poor20/100
CastabilityVery good80/100
Brazeability / SolderabilityVery good75/100
PolishabilityVery good80/100
Anodizing Responsen/a — copper alloy; use passivation, plating or clear lacquer instead of anodizing

Common Calculations5

Specific Strength (UTS / density)calculated84 kN·m/kg
Specific Stiffness (E / density)calculated15.6 MN·m/kg
Modulus of Resiliencecalculated1,129 kJ/m³
Thermal Diffusivitycalculated57.7 mm²/s
Thermal Shock Resistance Indexcalculated64

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C81800-TF00

Is C81800 easy to machine?

Machine soft (TB00) where possible and finish after ageing with sharp carbide tools, positive rake and flood coolant; all cutting must use local exhaust and wet methods to control beryllium-bearing particulate.

Can C81800 be welded?

GTAW/GMAW with matching BeCu filler works well; weld in the solution-treated state and re-solution + re-age afterward, with fume extraction mandatory.

Can C81800 be formed, bent or molded?

Sand, permanent-mold, centrifugal and investment casting all practical; feed heavily with chills/risers because of the high thermal conductivity and moderate solidification range.

What surface finishes work on C81800?

Ages to a hard surface that takes a mirror polish for mold inserts; can be electroplated (Ni, Cr) or chemically passivated — avoid anodizing and avoid ammonia-containing cleaners.

C81800 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Be0.4 – 0.70.55
CoCo may be partly replaced by Ni in some castings0.3 – 0.650.45
Agcounted with Cu toward the 95% Cu min0.9 – 1.11
Si≤ 0.15—
Al≤ 0.1—
Fe≤ 0.1—
Cu95.0 % min including Agbalance—

C81800-TF00 — frequently asked

What is C81800-TF00 used for?

C81800-TF00 is typically used for injection mold inserts, wear plates, bearing bushings and welding fixtures. In short: strongest cast beryllium copper here; mould inserts with high conductivity; service to 300 °C.

What is the yield strength of C81800-TF00?

C81800-TF00 has a typical yield strength of 550 MPa (79.8 ksi) and a tensile strength of 725 MPa (105 ksi) — stronger than 92% of copper alloy grades. Strength varies by condition: see the 3 listed tempers.

Is C81800-TF00 easy to machine?

Not especially — machinability is rated fair (40/100, better than 57% of copper alloy grades). Machine soft (TB00) where possible and finish after ageing with sharp carbide tools, positive rake and flood coolant; all cutting must use local exhaust and wet methods to control beryllium-bearing particulate.

Can C81800-TF00 be welded?

Yes — weldability is rated good (65/100). GTAW/GMAW with matching BeCu filler works well; weld in the solution-treated state and re-solution + re-age afterward, with fume extraction mandatory.

What surface finishes work on C81800-TF00?

Ages to a hard surface that takes a mirror polish for mold inserts; can be electroplated (Ni, Cr) or chemically passivated — avoid anodizing and avoid ammonia-containing cleaners.

Can C81800-TF00 be formed, bent or molded?

Sand, permanent-mold, centrifugal and investment casting all practical; feed heavily with chills/risers because of the high thermal conductivity and moderate solidification range.

What is the maximum service temperature of C81800-TF00?

C81800-TF00 is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C81800-TF00 and C81800-TB00?

TF00 is the default condition — standard supplied condition: peak strength and hardness with ~45% IACS conductivity for molds, electrodes and wear parts. TB00: softest, most ductile condition; used for rough machining, straightening or repair welding before ageing. Yield strength is 550 MPa in TF00 versus 150 MPa in TB00.

Sources

  1. ASTM B770 — Copper-Beryllium Alloy Sand Castings for General Applications — ASTM International (2019)
  2. ASTM B824 — General Requirements for Copper Alloy Castings — ASTM International (2021)
  3. CDA/UNS Alloy Datasheet C81800 — Copper Development Association (2023)
  4. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. Cast Beryllium Copper Alloys — properties and heat treatment — Materion Brush Performance Alloys (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.