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Copper Alloy C15760 H04-HT900

Heat-treated state

UNS C15760

H04-HT900 = h04 + 1 h / 900 °C exposure

Reference condition showing property retention after brazing or high-temperature service — this is why DS copper is specified.

High cost $$$$

Values for the H04-HT900 condition

Other C15760 tempers and conditions

C15760 is listed in 7 conditions; see the grade overview at C15760.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
H04-HT900This page
H04 + 1 h / 900 °C exposure
Reference condition showing property retention after brazing or high-temperature service — this is why DS copper is specified.36047020120 HB79 % IACS
As hot-extruded / as-consolidated
Pick for large-section bar, forging stock or parts that will see heavy machining and high-temperature brazing.38549018130 HB78 % IACS
HIP / forged plate & block
Choose for thick plate, heat-sink blocks and near-isotropic properties in large cross-sections.40050517135 HB78 % IACS
Quarter hard
Compromise temper when some bending or staking of the finished part is still required.44052516140 HB78 % IACS
Half hard
Use for machined electrode holders and mould inserts where a little residual ductility is wanted.49055514152 HB78 % IACS
H04Default
Full hard
Standard stocked condition for resistance-welding electrodes, contacts and high-heat-flux components.54560011165 HB78 % IACS
Spring hard
Highest strength option for small-diameter electrode tips, pins and wire where ductility is not needed.6156558178 HB77 % IACS

What is C15760 H04-HT900?

C15760 H04-HT900 is C15760 heat treated to H04-HT900 — reference condition showing property retention after brazing or high-temperature service — this is why DS copper is specified. C15760 H04-HT900 has a yield strength of 360 MPa (52.2 ksi) and a tensile strength of 470 MPa (68.2 ksi) — stronger than 74% of copper alloy grades. Elongation at break is 20% and the elastic modulus is 130 GPa (18.9 Msi). C15760 H04-HT900 has a density of 8.81 g/cm³ (0.318 lb/in³), heavier than 63% of copper alloy grades. It melts at 1,083°C (1,981 °F). H04 is the default condition FabDigit quotes; H04-HT900 is available on request or by drawing note.

Advantages

  • High service temperature — 550°C (1,022 °F), better than 100% of copper alloy grades
  • Stiff — 130 GPa (18.9 Msi), better than 89% of copper alloy grades
  • Conducts heat well — 325 W/m·K (187.8 BTU/hr·ft·°F), better than 85% of copper alloy grades
  • High electrical conductivity — 79 % IACS, better than 83% of copper alloy grades

Limitations

  • Needs corrosion protection — 45/100, worse than 98% of copper alloy grades
  • Hard to polish — 60/100, worse than 92% of copper alloy grades
  • High embodied carbon — 4.6 kg CO₂/kg, worse than 82% of copper alloy grades

C15760 H04-HT900 properties

Typical room-temperature values for C15760 H04-HT900; 22 are specific to this condition. Other listed values are C15760 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C15760 H04-HT900 has a density of 8.81 g/cm³ (0.318 lb/in³), heavier than 63% of copper alloy grades. It melts at 1,083°C (1,981 °F).

Density8.81 g/cm³0.32 lb/in³
Melting Point (Solidus)1,083°C1,981 °F
Liquidus Temperature1,083°C1,981 °F

Mechanical16

C15760 H04-HT900 has a yield strength of 360 MPa (52.2 ksi) and a tensile strength of 470 MPa (68.2 ksi) — stronger than 74% of copper alloy grades. Elongation at break is 20% and the elastic modulus is 130 GPa (18.9 Msi).

Elastic (Young's) Modulus130 GPa18.9 Msi
Shear Modulus48 GPa7 Msi
Bulk Modulus138 GPa20 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)470 MPa68.2 ksi
Yield Strength (0.2% offset)360 MPa52.2 ksi
Elongation at Break20%
Reduction in Area35%
Compressive Strength440 MPa63.8 ksi
Shear Strength285 MPa41.3 ksi
Fatigue Strength (Endurance Limit)180 MPa26.1 ksi
Fracture Toughness (K_IC)50 MPa·√m45.5 ksi·√in
Charpy V-Notch Impact (RT)24 J17.7 ft·lbf
Hardness, Brinell120 HB
Hardness, Rockwell B68 HRB
Hardness, Vickers126 HV

Thermal6

C15760 H04-HT900 is rated for continuous service to 550°C (1,022 °F). It conducts heat at 325 W/m·K (187.8 BTU/hr·ft·°F), better than 85% of copper alloy grades. Thermal expansion is 16.6 µm/m·K (9.22 µin/in·°F).

Thermal Conductivity325 W/m·K188 BTU/hr·ft·°F
Specific Heat Capacity380 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.6 µm/m·K9.2 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)550°C1,022 °F
Min Service Temperature-200°C-328 °F

Electrical3

C15760 H04-HT900 conducts electricity at 79 % IACS, better than 83% of copper alloy grades.

Electrical Conductivity79 % IACS
Electrical Resistivity2.18×10⁻⁸ Ω·m0.858 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (45/100), worse than 98% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.22 V
Corrosion ResistanceFair45/100
Chemical Resistance SummaryBehaves essentially like tough-pitch copper: good in fresh/sea water, steam and non-oxidising acids; attacked by ammonia/amines, oxidising acids and sulphur compounds; oxidises in air above ~250 °C but the Al₂O₃ dispersion does not embrittle in hydrogen the way tough-pitch copper does.

Sustainability4

Producing a kilogram of C15760 H04-HT900 takes about 75 MJ of energy and emits 4.6 kg of CO₂ — more than 88% of copper alloy grades. Typical recycled content is 0%.

Embodied Energy (primary production)75 MJ/kg32,244 BTU/lb
Embodied Carbon (primary production)4.6 kg CO₂/kg
Embodied Water260 L/kg31.2 gal/lb
Typical Recycled Content0%

Manufacturability8

C15760 H04-HT900's machinability is poor (28/100, worse than 78% of copper alloy grades); weldability poor (30/100); formability fair (45/100).

MachinabilityPoor28/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityPoor30/100
Formability (cold)Fair45/100
CastabilityNot recommended5/100
Brazeability / SolderabilityVery good70/100
PolishabilityGood60/100
Anodizing Responsen/a — copper alloy, not anodised; use electroplating (Ni, Ag, Cr) or bare service

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C15760 H04-HT900

Is C15760 easy to machine?

Machine like tough OFC but with sharp carbide/PCD tooling, positive rake and generous coolant — the Al₂O₃ dispersoids abrade edges and rating is only ~20 % of AISI 1212.

Can C15760 be welded?

Avoid fusion welding where possible (porosity and dispersoid disruption); electron-beam, friction/inertia and resistance welding or vacuum brazing with Ag-Cu or Cu-Au fillers are the qualified routes.

Can C15760 be formed, bent or molded?

Cold bending is limited by the low uniform elongation; hot work above ~800 °C or specify the AE temper for forged shapes — it cannot be cast, since melting destroys the dispersion.

What surface finishes work on C15760?

Not anodisable; electroplate Ni/Ag for contact and vacuum service, or leave bare and expect normal copper tarnish above 200 °C in air.

C15760 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Al2O3dispersed alumina formed by internal oxidation of Cu-Al powder (~0.58 wt% Al equivalent)1.02 – 1.241.1
Altotal aluminium, present as Al2O3 — designation AL-600.54 – 0.660.58
Cu98.6 min including Agbalance—

C15760 H04-HT900 — frequently asked

What is C15760 H04-HT900 used for?

C15760 H04-HT900 is typically used for resistance welding electrodes, rocket engine combustion liners, high-temperature electrical contacts and vacuum furnace fixtures. In short: softening-resistant conductive copper; holds strength to 500 °C; long-life welding electrode alloy.

What is the yield strength of C15760 H04-HT900?

C15760 H04-HT900 has a typical yield strength of 360 MPa (52.2 ksi) and a tensile strength of 470 MPa (68.2 ksi) — stronger than 74% of copper alloy grades. Strength varies by condition: see the 7 listed tempers.

Is C15760 H04-HT900 easy to machine?

Not especially — machinability is rated poor (28/100, worse than 78% of copper alloy grades). Machine like tough OFC but with sharp carbide/PCD tooling, positive rake and generous coolant — the Al₂O₃ dispersoids abrade edges and rating is only ~20 % of AISI 1212.

Can C15760 H04-HT900 be welded?

Not readily — weldability is rated poor (30/100). Avoid fusion welding where possible (porosity and dispersoid disruption); electron-beam, friction/inertia and resistance welding or vacuum brazing with Ag-Cu or Cu-Au fillers are the qualified routes.

What surface finishes work on C15760 H04-HT900?

Not anodisable; electroplate Ni/Ag for contact and vacuum service, or leave bare and expect normal copper tarnish above 200 °C in air.

Can C15760 H04-HT900 be formed, bent or molded?

Cold bending is limited by the low uniform elongation; hot work above ~800 °C or specify the AE temper for forged shapes — it cannot be cast, since melting destroys the dispersion.

What is the maximum service temperature of C15760 H04-HT900?

C15760 H04-HT900 is rated for continuous use to about 550°C (1,022 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C15760-H04 and C15760-AE?

H04 is the default condition — standard stocked condition for resistance-welding electrodes, contacts and high-heat-flux components. AE: pick for large-section bar, forging stock or parts that will see heavy machining and high-temperature brazing. Yield strength is 545 MPa in H04 versus 385 MPa in AE.

Sources

  1. CDA/UNS alloy record C15760 (Cu-Al2O3 dispersion strengthened copper) — Copper Development Association (2023)
  2. GlidCop Dispersion Strengthened Copper AL-15/AL-25/AL-60 property data — SCM Metal Products / Höganäs (2020)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys, dispersion-strengthened coppers — ASM International (1990)
  4. ASTM B934 / RWMA Class 20 practice for dispersion-strengthened copper — ASTM / RWMA (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.