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Aluminum 5005 · temper

Aluminum 5005-H16

Properties of the H16 condition, compared with the other 5005 tempers.

Higher stiffness/dent resistance where only gentle forming is required.

What is 5005-H16?

5005-H16 is 5005 in the H16 temper — higher stiffness/dent resistance where only gentle forming is required. 5005-H16 has a yield strength of 172 MPa (24.9 ksi) and a tensile strength of 179 MPa (26 ksi) — weaker than 56% of aluminum grades. Elongation at break is 5% and the elastic modulus is 68.9 GPa (9.99 Msi). 5005-H16 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 60% of aluminum grades. It melts at 632°C (1,170 °F).

Advantages

  • Good corrosion resistance — 78/100, better than 94% of aluminum grades
  • Conducts heat well — 200 W/m·K (115.6 BTU/hr·ft·°F), better than 91% of aluminum grades
  • High electrical conductivity — 52 % IACS, better than 91% of aluminum grades
  • Polishes to a fine finish — 72/100, better than 89% of aluminum grades
  • Readily welded — 88/100, better than 85% of aluminum grades

Limitations

  • Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades

5005-H16 properties

Typical room-temperature values for 5005-H16 — 11 properties are specific to this condition; the rest are grade-level values shared by every 5005 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

5005-H16 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 60% of aluminum grades. It melts at 632°C (1,170 °F).

Density2.7 g/cm³0.1 lb/in³
Melting Point (Solidus)632°C1,170 °F
Liquidus Temperature654°C1,209 °F

Mechanical10

5005-H16 has a yield strength of 172 MPa (24.9 ksi) and a tensile strength of 179 MPa (26 ksi) — weaker than 56% of aluminum grades. Elongation at break is 5% and the elastic modulus is 68.9 GPa (9.99 Msi).

Elastic (Young's) Modulus68.9 GPa10 Msi
Shear Modulus25.9 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)179 MPa26 ksi
Yield Strength (0.2% offset)172 MPa24.9 ksi
Elongation at Break5%
Shear Strength103 MPa14.9 ksi
Fatigue Strength (Endurance Limit)65 MPa9.4 ksi
Hardness, Brinell46 HB

Thermal6

5005-H16 is rated for continuous service to 120°C (248 °F). It conducts heat at 200 W/m·K (115.6 BTU/hr·ft·°F), better than 91% of aluminum grades. Thermal expansion is 23.8 µm/m·K (13.2 µin/in·°F).

Thermal Conductivity200 W/m·K116 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.8 µm/m·K13.2 µin/in·°F
Latent Heat of Fusion397 J/g171 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-196°C-321 °F

Electrical3

5005-H16 conducts electricity at 52 % IACS, better than 91% of aluminum grades.

Electrical Conductivity52 % IACS
Electrical Resistivity3.3×10⁻⁸ Ω·m1.3 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 94% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryVery good in neutral water, atmosphere and mild marine exposure; resists most organics, alcohols and dry gases. Attacked by strong alkalis (pH>9) and strong acids; avoid contact with copper alloys/graphite in wet service (galvanic attack) and with mercury salts.

Sustainability4

Producing a kilogram of 5005-H16 takes about 205 MJ of energy and emits 12 kg of CO₂ — more than 75% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content35%

Manufacturability7

5005-H16's machinability is fair (48/100, worse than 67% of aluminum grades); weldability excellent (88/100); formability good (55/100).

MachinabilityFair48/100
Machinability Rating (AISI 1212 = 100 %)35%
WeldabilityExcellent88/100
Formability (cold)Good55/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good72/100
Anodizing Responseexcellent — the preferred 5xxx grade for clear, bright and colour anodizing; gives uniform streak-free architectural finishes

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 5005 tempers and conditions

5005 is also supplied in 15 other conditions. The full side-by-side table is on the 5005 overview.

Working with 5005-H16

Is 5005 easy to machine?

Soft and gummy — use sharp polished high-rake carbide, high speed, generous coolant/lubricant to avoid built-up edge; harder H18/H38 tempers machine cleaner.

Can 5005 be welded?

Excellent by GTAW/GMAW and resistance welding; use 5356 or 5183 filler (1100/4043 acceptable for low-stress joints) — weld zone reverts to near-O strength.

Can 5005 be formed, bent or molded?

Very good cold formability in O/H32/H34; allow generous bend radii above H16 and expect springback; not heat treatable, so strength comes only from cold work.

What surface finishes work on 5005?

Best-in-class bright and colour anodizing (architectural AA-M12C22A31/A41); also takes chromate/chem-film, powder coat and paint well; polishes to a uniform satin or mirror finish.

5005 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.3
Fe≤ 0.7
Cu≤ 0.2
Mn≤ 0.2
Mgprincipal strengthening element0.5 – 1.10.8
Cr≤ 0.1
Zn≤ 0.25
Others (each)others total 0.15 max≤ 0.05
Alremainder, ~97.5–99%balance

5005-H16 — frequently asked

What is 5005-H16 used for?

5005-H16 is typically used for architectural curtain-wall and cladding panels, decorative trim and sign faces, electrical enclosures and covers, anodized appliance and equipment panels, cooking utensils and vessels and nameplates and instrument fascias. In short: beautiful anodizing; marine grade.

What is the yield strength of 5005-H16?

5005-H16 has a typical yield strength of 172 MPa (24.9 ksi) and a tensile strength of 179 MPa (26 ksi) — weaker than 56% of aluminum grades. Strength varies by condition: see the 16 listed tempers.

Is 5005-H16 easy to machine?

Reasonably — machinability is rated fair (48/100, worse than 67% of aluminum grades). Soft and gummy — use sharp polished high-rake carbide, high speed, generous coolant/lubricant to avoid built-up edge; harder H18/H38 tempers machine cleaner.

Can 5005-H16 be welded?

Yes — weldability is rated excellent (88/100). Excellent by GTAW/GMAW and resistance welding; use 5356 or 5183 filler (1100/4043 acceptable for low-stress joints) — weld zone reverts to near-O strength.

What surface finishes work on 5005-H16?

Best-in-class bright and colour anodizing (architectural AA-M12C22A31/A41); also takes chromate/chem-film, powder coat and paint well; polishes to a uniform satin or mirror finish.

Can 5005-H16 be formed, bent or molded?

Very good cold formability in O/H32/H34; allow generous bend radii above H16 and expect springback; not heat treatable, so strength comes only from cold work.

What is the maximum service temperature of 5005-H16?

5005-H16 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 5005-H16?

Yes — 5005-H16 is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Aluminum Association Teal Sheets — International Alloy Designations and Chemical Composition Limits for Wrought AluminumThe Aluminum Association (2018)
  2. ASTM B209 / B209M — Aluminum and Aluminum-Alloy Sheet and PlateASTM International (2021)
  3. EN 485-2 / EN 573-3 (EN AW-5005, AlMg1)CEN (2019)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  5. ASM Handbook Vol. 13B — Corrosion: MaterialsASM International (2005)
  6. Wrought aluminium alloy property records (5005 tempers)MatWeb / CES EduPack (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.