FabDigitFabDigit

Mechanical finishing & post-processing

Blast, brush, tumble, polish, grind; support removal, vapour smoothing, sealing, mould texturing.

23 finishes, selection view

Mechanical finishing

Blast, brush, tumble, polish, grind — changes texture and roughness, not chemistry. Usually the step before a coating.

FinishSuitable materialsThickness (µm)Relative cost
Aluminum Bright Dip

Bright dipping is a chemical polishing pretreatment that levels microscopic peaks on aluminum to produce a reflective surface before anodizing.

Aluminum
No build-up$$Standard
As Machined

As machined is the baseline CNC condition with no secondary cosmetic finishing.

AluminumBrassCopper Alloy
6 more materials
  • Magnesium Alloy (with care)
  • Polymer
  • Stainless Steel
  • Steel
  • Titanium
  • Zinc Alloy (with care)
No build-up$Budget
Bead Blasting

Bead blasting propels spherical media at a surface to make a uniform satin or matte finish.

AluminumBrassCopper Alloy
11 more materials
  • DMLS / SLM
  • FDM (with care)
  • Magnesium Alloy (with care)
  • MJF
  • Polymer (with care)
  • SLA (with care)
  • SLS
  • Stainless Steel
  • Steel (with care)
  • Titanium
  • Zinc Alloy (with care)
No build-up$Budget
Brushed Finish

Brushing creates a directional grain with abrasive belts, wheels, or pads.

AluminumBrassCopper Alloy
6 more materials
  • Magnesium Alloy (with care)
  • Polymer (limited)
  • Stainless Steel
  • Steel (with care)
  • Titanium
  • Zinc Alloy (with care)
No build-up$$Standard
Deburring

Deburring removes loose or sharp burrs left by cutting, punching, molding, or casting.

AluminumBrassCopper Alloy
6 more materials
  • Magnesium Alloy (with care)
  • Polymer
  • Stainless Steel
  • Steel
  • Titanium
  • Zinc Alloy (with care)
No build-up$Budget
Edge Rounding

Edge rounding deliberately replaces a sharp edge with a controlled radius or broad edge break.

AluminumBrassCopper Alloy
6 more materials
  • Magnesium Alloy (with care)
  • Polymer (with care)
  • Stainless Steel
  • Steel
  • Titanium
  • Zinc Alloy (with care)
No build-up$Budget
Honing

Honing precision-finishes bores with expanding abrasive stones and a controlled cross-hatch.

Stainless SteelSteel
7 more materials
  • Aluminum (with care)
  • Brass (with care)
  • Copper Alloy (with care)
  • Magnesium Alloy (with care)
  • Nickel Alloy (with care)
  • Titanium (with care)
  • Zinc Alloy (with care)
No build-up$$$Premium
Lapping

Lapping is a precision loose-abrasive process used to improve flatness, parallelism, and very fine roughness.

CeramicStainless SteelSteel
6 more materials
  • Aluminum (with care)
  • Brass (with care)
  • Copper Alloy (with care)
  • Magnesium Alloy (with care)
  • Titanium (with care)
  • Zinc Alloy (with care)
No build-up$$$$High
Mirror Polishing

Mirror polishing removes visible directional scratches and buffs the surface to high specular reflectance.

BrassCopper AlloyStainless Steel
6 more materials
  • Aluminum (with care)
  • Magnesium Alloy (with care)
  • Polymer (limited)
  • Steel
  • Titanium (with care)
  • Zinc Alloy (with care)
No build-up$$$$High
Polishing

Mechanical polishing progressively removes surface peaks and scratches to produce a smooth glossy surface.

AluminumBrassCopper Alloy
6 more materials
  • Magnesium Alloy (with care)
  • Polymer (with care)
  • Stainless Steel
  • Steel
  • Titanium (with care)
  • Zinc Alloy (with care)
No build-up$$$Premium
Sand Blasting

Sand blasting uses angular abrasive to remove scale, rust, and coatings or to create a rough coating-ready surface.

BrassCopper AlloySteel
6 more materials
  • Aluminum (with care)
  • Magnesium Alloy (with care)
  • Polymer (limited)
  • Stainless Steel (with care)
  • Titanium (with care)
  • Zinc Alloy (with care)
No build-up$Budget
Shot Peening

Shot peening bombards metal with controlled shot to create compressive residual stress and improve fatigue and stress-corrosion resistance.

AluminumNickel AlloyStainless Steel
6 more materials
  • Brass (limited)
  • Copper Alloy (limited)
  • Magnesium Alloy (with care)
  • Steel
  • Titanium
  • Zinc Alloy (with care)
—$$$Premium
Superfinishing and Isotropic Superfinishing

Superfinishing removes grinding peaks from bearing and gear surfaces with very fine abrasive action.

Stainless SteelSteel
7 more materials
  • Aluminum (limited)
  • Brass (limited)
  • Copper Alloy (limited)
  • Magnesium Alloy (with care)
  • Nickel Alloy (with care)
  • Titanium (with care)
  • Zinc Alloy (with care)
No build-up$$$$High
Surface Grinding

Surface grinding uses a bonded abrasive wheel to generate precise flat surfaces.

Stainless SteelSteel
7 more materials
  • Aluminum (with care)
  • Brass (with care)
  • Ceramic (with care)
  • Copper Alloy (with care)
  • Magnesium Alloy (with care)
  • Titanium (with care)
  • Zinc Alloy (with care)
No build-up$$$Premium
Texture Finishing

Texture finishing creates a controlled pattern on the mold so every molded part replicates it.

PolymerPolyurethaneSilicone
4 more materials
  • Aluminum (limited)
  • Stainless Steel (limited)
  • Steel (limited)
  • Zinc Alloy (limited)
No build-up$$$Premium
Tumbling and Vibratory Finishing

Tumbling and vibratory finishing are mass-finishing methods that deburr many small parts together.

AluminumBrassCopper Alloy
6 more materials
  • Magnesium Alloy (with care)
  • Polymer (limited)
  • Stainless Steel
  • Steel
  • Titanium
  • Zinc Alloy (with care)
No build-up$Budget
Wet Blasting

Wet blasting, vapor blasting, or vapor honing projects abrasive suspended in water to clean and satin-finish a surface.

AluminumBrassCopper Alloy
6 more materials
  • Magnesium Alloy (with care)
  • Polymer (with care)
  • Stainless Steel
  • Steel (with care)
  • Titanium
  • Zinc Alloy (with care)
No build-up$$Standard

3D-print & moulding post-processing

Support removal, vapour smoothing, sealing, degating, mould texturing — the steps that turn a printed or moulded part into a finished one.

FinishSuitable materialsThickness (µm)Relative cost
Chemical Smoothing

Chemical smoothing applies a compatible liquid or vapor solvent to reflow or level selected printed polymers.

FDM (with care)MJF (limited)Polymer (with care)
SLA (limited)SLS (limited)
No build-up$$$Premium
Degating

Degating removes the runner and gate from a molded or cast part.

PolymerPolyurethaneZinc Alloy
3 more materials
  • Aluminum (limited)
  • Silicone (with care)
  • SLA (limited)
No build-up$Budget
Support Removal

Support removal separates sacrificial print structures and cleans their attachment scars.

AluminumDMLS / SLMFDM
11 more materials
  • Brass (limited)
  • Copper Alloy (with care)
  • Magnesium Alloy (limited)
  • MJF (limited)
  • PolyJet
  • Polymer
  • SLA
  • SLS (limited)
  • Stainless Steel
  • Steel
  • Titanium
No build-up$$Standard
Surface Sealing

Surface sealing fills connected pores in printed or cast parts with a compatible resin or sealant.

Binder JetMJFPolymer
11 more materials
  • Aluminum (limited)
  • Copper Alloy (limited)
  • DMLS / SLM (with care)
  • FDM (with care)
  • Magnesium Alloy (limited)
  • SLA (limited)
  • SLS
  • Stainless Steel (limited)
  • Steel (limited)
  • Titanium (limited)
  • Zinc Alloy (limited)
≥ 0$$$Premium
Trimming

Trimming removes flash, excess edge material, membranes, or sacrificial tabs.

PolymerPolyurethaneSilicone
5 more materials
  • Aluminum (limited)
  • Composite (with care)
  • FDM (limited)
  • SLA (limited)
  • Zinc Alloy
No build-up$Budget
Vapor Smoothing

Vapor smoothing briefly softens the outer skin of compatible powder-bed polymers so surface peaks flow together.

MJFSLS
FDM (limited)Polymer (with care)
No build-up$$$Premium

Where mechanical finishes sit

These finishes change texture, edges or markings, not the hardness or the corrosion barrier of the surface — the base metal keeps its own figures — so they are not placed on the catalog's corrosion × hardness map. Compare them above by thickness removed or added, cost and lead time.