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Stainless Steel ER410-QT (Quenched and tempered)

Heat-treated state

UNS S41080

Full re-austenitize and temper of the weldment/overlay to homogenize the deposit and reach a specified hardness band on 410-type components.

Premium cost $$$

Values for the QT condition

Other ER410 tempers and conditions

ER410 is listed in 4 conditions; see the grade overview at ER410.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
PWHT 760 °C
Standard qualification/service condition: temper 730–760 °C, air cool — best combination of ductility, toughness and corrosion resistance.4506202322 HRC—
SR 650 °C
Lower-temperature temper used when higher strength must be retained with only partial softening (e.g. 12Cr rotor and valve repairs).5407001830 HRC3 % IACS
AWDefault
As-welded deposit
Reference deposit condition straight off the arc with 150–300 °C preheat; hard and crack-sensitive — use only for wear overlays or where PWHT follows later.6207901440 HRC—
QTThis page
Quenched and tempered
Full re-austenitize and temper of the weldment/overlay to homogenize the deposit and reach a specified hardness band on 410-type components.6508301728 HRC3 % IACS

What is ER410-QT?

ER410-QT is ER410 heat treated to QT — full re-austenitize and temper of the weldment/overlay to homogenize the deposit and reach a specified hardness band on 410-type components. ER410-QT has a yield strength of 650 MPa (94.3 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 90% of stainless steel grades. Elongation at break is 17% and the elastic modulus is 200 GPa (29 Msi). ER410-QT has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 83% of stainless steel grades. It melts at 1,480°C (2,696 °F). AW is the default condition FabDigit quotes; QT is available on request or by drawing note.

Advantages

  • High electrical conductivity — 3 % IACS, better than 95% of stainless steel grades
  • High strength — 650 MPa (94.3 ksi), better than 90% of stainless steel grades
  • Conducts heat well — 24.9 W/m·K (14.4 BTU/hr·ft·°F), better than 87% of stainless steel grades
  • Low embodied carbon — 3.6 kg CO₂/kg, better than 83% of stainless steel grades

Limitations

  • Limited ductility — 17%, worse than 86% of stainless steel grades
  • Needs corrosion protection — 45/100, worse than 85% of stainless steel grades
  • Difficult to weld — 45/100, worse than 79% of stainless steel grades

ER410-QT properties

Typical room-temperature values for ER410-QT; 23 are specific to this condition. Other listed values are ER410 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

ER410-QT has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 83% of stainless steel grades. It melts at 1,480°C (2,696 °F).

Density7.7 g/cm³0.28 lb/in³
Melting Point (Solidus)1,480°C2,696 °F
Liquidus Temperature1,530°C2,786 °F

Mechanical13

ER410-QT has a yield strength of 650 MPa (94.3 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 90% of stainless steel grades. Elongation at break is 17% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus78 GPa11.3 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)830 MPa120 ksi
Yield Strength (0.2% offset)650 MPa94.3 ksi
Elongation at Break17%
Reduction in Area50%
Shear Strength500 MPa72.5 ksi
Fatigue Strength (Endurance Limit)360 MPa52.2 ksi
Charpy V-Notch Impact (RT)35 J25.8 ft·lbf
Hardness, Rockwell C28 HRC
Hardness, Vickers300 HV

Thermal6

ER410-QT is rated for continuous service to 650°C (1,202 °F). It conducts heat at 24.9 W/m·K (14.4 BTU/hr·ft·°F), better than 87% of stainless steel grades. Thermal expansion is 9.9 µm/m·K (5.5 µin/in·°F).

Thermal Conductivity24.9 W/m·K14.4 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)9.9 µm/m·K5.5 µin/in·°F
Latent Heat of Fusion260 J/g112 BTU/lb
Max Service Temperature (continuous)650°C1,202 °F
Min Service Temperature-20°C-4 °F

Electrical3

ER410-QT conducts electricity at 3 % IACS, better than 95% of stainless steel grades.

Electrical Conductivity3 % IACS
Electrical Resistivity5.7×10⁻⁷ Ω·m22.4 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (45/100), worse than 85% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.3 V
Corrosion ResistanceFair45/100
Chemical Resistance SummaryResists fresh water, steam, mild atmospheres, petroleum vapours and dilute organic acids; attacked by chlorides (pitting/SCC), seawater, and reducing acids. Corrosion resistance is best in the tempered-and-passivated condition; untempered weld metal is more prone to rusting.

Sustainability4

Producing a kilogram of ER410-QT takes about 50 MJ of energy and emits 3.6 kg of CO₂ — less than 80% of stainless steel grades. Typical recycled content is 60%.

Embodied Energy (primary production)50 MJ/kg21,496 BTU/lb
Embodied Carbon (primary production)3.6 kg CO₂/kg
Embodied Water150 L/kg18 gal/lb
Typical Recycled Content60%

Manufacturability6

ER410-QT's machinability is fair (42/100, better than 79% of stainless steel grades); weldability fair (45/100); formability poor (28/100).

MachinabilityFair42/100
Machinability Rating (AISI 1212 = 100 %)42%
WeldabilityFair45/100
Formability (cold)Poor28/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good70/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ER410-QT

Is ER410 easy to machine?

Machine only after tempering; as-welded deposit at ~40 HRC needs carbide or CBN tooling, rigid setups and low feeds.

Can ER410 be welded?

GTAW/GMAW/SAW with Ar or Ar-2%CO₂; preheat and hold interpass 150–300 °C, cool slowly to ~150 °C, then temper 730–760 °C for toughness and to avoid hydrogen/cold cracking.

Can ER410 be formed, bent or molded?

Deposit is essentially non-formable in the hardened state; any straightening or bending must be done after full temper and at moderate strain.

What surface finishes work on ER410?

Grinds and polishes to a fine finish; passivate in nitric acid after grinding to restore the chromium oxide film — do not plate over untempered martensite (hydrogen embrittlement risk).

ER410 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CAWS A5.9 ER410≤ 0.120.08
Cr11.5 – 13.512.5
Ni≤ 0.60.3
Mo≤ 0.750.2
Mn≤ 0.60.4
Si≤ 0.50.35
Cu≤ 0.750.1
P≤ 0.030.02
S≤ 0.030.01
Febalance—

ER410-QT — frequently asked

What is ER410-QT used for?

ER410-QT is typically used for 410 stainless valve and pump component repair, steam turbine blade welding, 12% Cr pump casing and impeller weld repair, petrochemical valve trim rebuilding, corrosion-resistant overlay on carbon steel shafts and sleeve and bushing wear surface build-up. In short: matches 410 martensitic base; hard 40 HRC deposit; requires preheat and temper.

What is the yield strength of ER410-QT?

ER410-QT has a typical yield strength of 650 MPa (94.3 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 90% of stainless steel grades. Strength varies by condition: see the 4 listed tempers.

Is ER410-QT easy to machine?

Not especially — machinability is rated fair (42/100, better than 79% of stainless steel grades). Machine only after tempering; as-welded deposit at ~40 HRC needs carbide or CBN tooling, rigid setups and low feeds.

Can ER410-QT be welded?

With care — weldability is rated fair (45/100). GTAW/GMAW/SAW with Ar or Ar-2%CO₂; preheat and hold interpass 150–300 °C, cool slowly to ~150 °C, then temper 730–760 °C for toughness and to avoid hydrogen/cold cracking.

What surface finishes work on ER410-QT?

Grinds and polishes to a fine finish; passivate in nitric acid after grinding to restore the chromium oxide film — do not plate over untempered martensite (hydrogen embrittlement risk).

Can ER410-QT be formed, bent or molded?

Deposit is essentially non-formable in the hardened state; any straightening or bending must be done after full temper and at moderate strain.

What is the maximum service temperature of ER410-QT?

ER410-QT is rated for continuous use to about 650°C (1,202 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ER410-AW and ER410 PWHT760?

AW is the default condition — reference deposit condition straight off the arc with 150–300 °C preheat; hard and crack-sensitive — use only for wear overlays or where PWHT follows later. PWHT760: standard qualification/service condition: temper 730–760 °C, air cool — best combination of ductility, toughness and corrosion resistance. Yield strength is 620 MPa in AW versus 450 MPa in PWHT760.

Sources

  1. AWS A5.9/A5.9M — Bare Stainless Steel Welding Electrodes and Rods — AWS (2017)
  2. ASM Specialty Handbook: Stainless Steels — ASM International (1994)
  3. ASM Handbook Vol.6 — Welding, Brazing and Soldering — ASM International (1993)
  4. Stainless filler metal ER410 datasheets (Böhler Welding, Lincoln Electric, ESAB) — various (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.