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Stainless Steel E410NiMo PWHT595

Heat-treated state

UNS W41016

PWHT595 = pWHT 595 °C

Standard post-weld temper used for AWS classification testing and for most CA6NM repairs — balances strength with much better toughness and lower hardness.

High cost $$$$

Values for the PWHT595 condition

Other E410NiMo tempers and conditions

E410NiMo is listed in 6 conditions; see the grade overview at E410NiMo.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Double temper
Hydro-turbine practice: first temper forms reverted austenite, second temper conditions any fresh martensite — maximum toughness and lowest hardness for runner repairs.6407802023 HRC—
PWHT595This page
PWHT 595 °C
Standard post-weld temper used for AWS classification testing and for most CA6NM repairs — balances strength with much better toughness and lower hardness.7008301826 HRC—
Rutile-silica coating, AC or DCEP
Silica-modified rutile coating with the smoothest bead appearance and best out-of-position handling; slightly higher silicon in the deposit.7508901434 HRC2.2 % IACS
AWDefault
As-welded deposit
Condition of the deposit straight off the arc — highest hardness/strength, lowest toughness; use when no PWHT is possible and service loads are moderate.7609001534 HRC—
Rutile/titania-basic coating, AC or DCEP
Most widely stocked coating type (also the GB/T 983 E410NiMo-16 designation) — smooth arc, easy slag release, AC-capable for field repair.7609001534 HRC2.2 % IACS
Lime/basic coating, DCEP only
Basic-coated version: lowest diffusible hydrogen and best deposit toughness — first choice for thick-section CA6NM repair where cracking risk is high.7709101633 HRC2.2 % IACS

What is E410NiMo PWHT595?

E410NiMo PWHT595 is E410NiMo heat treated to PWHT595 — standard post-weld temper used for AWS classification testing and for most CA6NM repairs — balances strength with much better toughness and lower hardness. E410NiMo PWHT595 has a yield strength of 700 MPa (102 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 92% of stainless steel grades. Elongation at break is 18% and the elastic modulus is 200 GPa (29 Msi). E410NiMo PWHT595 has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 83% of stainless steel grades. It melts at 1,400°C (2,552 °F). AW is the default condition FabDigit quotes; PWHT595 is available on request or by drawing note.

Advantages

  • Conducts heat well — 25 W/m·K (14.4 BTU/hr·ft·°F), better than 93% of stainless steel grades
  • High strength — 700 MPa (102 ksi), better than 92% of stainless steel grades
  • Low embodied carbon — 3.6 kg CO₂/kg, better than 83% of stainless steel grades

Limitations

  • Limited ductility — 18%, worse than 83% of stainless steel grades
  • Needs corrosion protection — 48/100, worse than 80% of stainless steel grades

E410NiMo PWHT595 properties

Typical room-temperature values for E410NiMo PWHT595; 14 are specific to this condition. Other listed values are E410NiMo reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

E410NiMo PWHT595 has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 83% of stainless steel grades. It melts at 1,400°C (2,552 °F).

Density7.7 g/cm³0.28 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,480°C2,696 °F

Mechanical15

E410NiMo PWHT595 has a yield strength of 700 MPa (102 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 92% of stainless steel grades. Elongation at break is 18% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)830 MPa120 ksi
Yield Strength (0.2% offset)700 MPa102 ksi
Elongation at Break18%
Reduction in Area55%
Shear Strength540 MPa78.3 ksi
Fatigue Strength (Endurance Limit)380 MPa55.1 ksi
Fracture Toughness (K_IC)110 MPa·√m100 ksi·√in
Charpy V-Notch Impact (RT)70 J51.6 ft·lbf
Hardness, Brinell255 HB
Hardness, Rockwell C26 HRC
Hardness, Vickers270 HV

Thermal6

E410NiMo PWHT595 is rated for continuous service to 450°C (842 °F). It conducts heat at 25 W/m·K (14.4 BTU/hr·ft·°F), better than 93% of stainless steel grades. Thermal expansion is 10.5 µm/m·K (5.83 µin/in·°F).

Thermal Conductivity25 W/m·K14.4 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.5 µm/m·K5.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)450°C842 °F
Min Service Temperature-40°C-40 °F

Electrical3

E410NiMo PWHT595 conducts electricity at 2.2 % IACS, worse than 61% of stainless steel grades.

Electrical Conductivity2.2 % IACS
Electrical Resistivity7.8×10⁻⁷ Ω·m30.7 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (48/100), worse than 80% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.3 V
Corrosion ResistanceFair48/100
Chemical Resistance SummaryGood in fresh water, steam and mildly aggressive atmospheres; resists cavitation and erosion well. Vulnerable to pitting/crevice attack in chlorides and seawater, and to hydrogen embrittlement in the untempered as-welded state; not for acids or strong oxidizers.

Sustainability4

Producing a kilogram of E410NiMo PWHT595 takes about 48 MJ of energy and emits 3.6 kg of CO₂ — less than 85% of stainless steel grades. Typical recycled content is 55%.

Embodied Energy (primary production)48 MJ/kg20,636 BTU/lb
Embodied Carbon (primary production)3.6 kg CO₂/kg
Embodied Water120 L/kg14.4 gal/lb
Typical Recycled Content55%

Manufacturability5

E410NiMo PWHT595's machinability is fair (42/100, better than 79% of stainless steel grades); weldability good (55/100).

MachinabilityFair42/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityGood55/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous alloy; not anodized

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with E410NiMo PWHT595

Is E410NiMo easy to machine?

Machine after tempering (≤26 HRC); as-welded deposit at 34+ HRC needs carbide tooling, low speed and rigid setup — finish grinding is usually preferred for turbine blade profiles.

Can E410NiMo be welded?

Preheat/interpass 100–160 °C, keep interpass below ~150 °C to allow martensite transformation, cool to ~100 °C before the 595–620 °C temper; redry electrodes (250–300 °C) and never temper above Ac1 (~630 °C).

Can E410NiMo be formed, bent or molded?

Not applicable — consumable electrode; deposit shape is controlled by weave, bead sequence and buttering layers rather than forming.

What surface finishes work on E410NiMo?

Deposits blend-grind and polish well and can be shot-peened for cavitation service; passivate or leave bare — do not plate before tempering because of hydrogen embrittlement risk.

E410NiMo chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Clow carbon soft martensite≤ 0.060.03
Cr11 – 12.511.8
Ni4 – 54.5
Mo0.4 – 0.70.55
Mn≤ 10.7
Siupper end for -17 coating type≤ 0.90.4
Cu≤ 0.75—
P≤ 0.04—
S≤ 0.03—
Febalance—

E410NiMo PWHT595 — frequently asked

What is E410NiMo PWHT595 used for?

E410NiMo PWHT595 is typically used for hydro turbine runner repair, CA6NM casting weld repair and pump and valve components. In short: CA6NM-matching deposit; cavitation-resistant overlay; requires post-weld temper.

What is the yield strength of E410NiMo PWHT595?

E410NiMo PWHT595 has a typical yield strength of 700 MPa (102 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 92% of stainless steel grades. Strength varies by condition: see the 6 listed tempers.

Is E410NiMo PWHT595 easy to machine?

Not especially — machinability is rated fair (42/100, better than 79% of stainless steel grades). Machine after tempering (≤26 HRC); as-welded deposit at 34+ HRC needs carbide tooling, low speed and rigid setup — finish grinding is usually preferred for turbine blade profiles.

Can E410NiMo PWHT595 be welded?

Yes — weldability is rated good (55/100). Preheat/interpass 100–160 °C, keep interpass below ~150 °C to allow martensite transformation, cool to ~100 °C before the 595–620 °C temper; redry electrodes (250–300 °C) and never temper above Ac1 (~630 °C).

What surface finishes work on E410NiMo PWHT595?

Deposits blend-grind and polish well and can be shot-peened for cavitation service; passivate or leave bare — do not plate before tempering because of hydrogen embrittlement risk.

Can E410NiMo PWHT595 be formed, bent or molded?

Not applicable — consumable electrode; deposit shape is controlled by weave, bead sequence and buttering layers rather than forming.

What is the maximum service temperature of E410NiMo PWHT595?

E410NiMo PWHT595 is rated for continuous use to about 450°C (842 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between E410NiMo-AW and E410NiMo PWHT-DT?

AW is the default condition — condition of the deposit straight off the arc — highest hardness/strength, lowest toughness; use when no PWHT is possible and service loads are moderate. PWHT-DT: hydro-turbine practice: first temper forms reverted austenite, second temper conditions any fresh martensite — maximum toughness and lowest hardness for runner repairs. Yield strength is 760 MPa in AW versus 640 MPa in PWHT-DT.

Sources

  1. AWS A5.4/A5.4M Specification for Stainless Steel Electrodes for Shielded Metal Arc Welding — American Welding Society (2012)
  2. ASTM A743/A743M (CA6NM casting grade) — ASTM International (2019)
  3. ASM Handbook Vol. 6 — Welding, Brazing and Soldering (martensitic stainless welding) — ASM International (1993)
  4. ASM Handbook Vol. 1 — Properties of Stainless Steels — ASM International (1990)
  5. 410NiMo covered electrode datasheets (Böhler, Lincoln, ESAB, / ) — various consumable producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.