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Nickel Alloy ERNiCrMo-4 AW+SA

Heat-treated state

UNS N10276 · ASTM A5.14 ERNiCrMo-4 · also Hastelloy C276 Filler Wire, Filler Metal C-276

AW+SA = weld metal solution annealed ~1120 °C and rapid cooled

Pick when the fabrication is solution annealed after welding to dissolve interdendritic segregation and restore full corrosion resistance/ductility.

High cost $$$$

Values for the AW+SA condition

Other ERNiCrMo-4 tempers and conditions

ERNiCrMo-4 is listed in 2 conditions; see the grade overview at ERNiCrMo-4.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AW+SAThis page
Weld metal solution annealed ~1120 °C and rapid cooled
Pick when the fabrication is solution annealed after welding to dissolve interdendritic segregation and restore full corrosion resistance/ductility.400730509 HRC1.3 % IACS
AWDefault
As-welded deposit
Default condition for design: undiluted C-276 weld metal in the as-deposited state, no PWHT.5007604013 HRC1.3 % IACS

What is ERNiCrMo-4 AW+SA?

ERNiCrMo-4 AW+SA is ERNiCrMo-4 heat treated to AW+SA — pick when the fabrication is solution annealed after welding to dissolve interdendritic segregation and restore full corrosion resistance/ductility. ERNiCrMo-4 AW+SA has a yield strength of 400 MPa (58 ksi) and a tensile strength of 730 MPa (106 ksi) — stronger than 56% of nickel alloy grades. Elongation at break is 50% and the elastic modulus is 205 GPa (29.7 Msi). ERNiCrMo-4 AW+SA has a density of 8.89 g/cm³ (0.321 lb/in³), heavier than 88% of nickel alloy grades. It melts at 1,325°C (2,417 °F). AW is the default condition FabDigit quotes; AW+SA is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 95/100, better than 97% of nickel alloy grades
  • Readily welded — 90/100, better than 96% of nickel alloy grades
  • Tough — resists crack growth — 170 MPa·√m (154.7 ksi·√in), better than 94% of nickel alloy grades
  • Ductile — tolerates forming and impact — 50%, better than 88% of nickel alloy grades

ERNiCrMo-4 AW+SA properties

Typical room-temperature values for ERNiCrMo-4 AW+SA; 23 are specific to this condition. Other listed values are ERNiCrMo-4 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

ERNiCrMo-4 AW+SA has a density of 8.89 g/cm³ (0.321 lb/in³), heavier than 88% of nickel alloy grades. It melts at 1,325°C (2,417 °F).

Density8.89 g/cm³0.32 lb/in³
Melting Point (Solidus)1,325°C2,417 °F
Liquidus Temperature1,370°C2,498 °F

Mechanical16

ERNiCrMo-4 AW+SA has a yield strength of 400 MPa (58 ksi) and a tensile strength of 730 MPa (106 ksi) — stronger than 56% of nickel alloy grades. Elongation at break is 50% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus180 GPa26.1 Msi
Poisson's Ratio0.31
Tensile Strength (Ultimate)730 MPa106 ksi
Yield Strength (0.2% offset)400 MPa58 ksi
Elongation at Break50%
Reduction in Area60%
Shear Strength455 MPa66 ksi
Fatigue Strength (Endurance Limit)290 MPa42.1 ksi
Fracture Toughness (K_IC)170 MPa·√m155 ksi·√in
Charpy V-Notch Impact (RT)160 J118 ft·lbf
Hardness, Brinell180 HB
Hardness, Rockwell B87 HRB
Hardness, Rockwell C9 HRC
Hardness, Vickers190 HV

Thermal5

ERNiCrMo-4 AW+SA is rated for continuous service to 650°C (1,202 °F). It conducts heat at 10.2 W/m·K (5.89 BTU/hr·ft·°F), worse than 79% of nickel alloy grades. Thermal expansion is 11.2 µm/m·K (6.22 µin/in·°F).

Thermal Conductivity10.2 W/m·K5.9 BTU/hr·ft·°F
Specific Heat Capacity427 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.2 µm/m·K6.2 µin/in·°F
Max Service Temperature (continuous)650°C1,202 °F
Min Service Temperature-196°C-321 °F

Electrical3

ERNiCrMo-4 AW+SA conducts electricity at 1.3 % IACS, worse than 89% of nickel alloy grades.

Electrical Conductivity1.3 % IACS
Electrical Resistivity1.3×10⁻⁶ Ω·m51.2 µΩ·in
Magnetic Responsenon-magnetic (fully austenitic FCC weld metal, μr ≈ 1.0)

Chemical & Environmental3

Corrosion resistance is excellent (95/100), better than 97% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.08 V
Corrosion ResistanceExcellent95/100
Chemical Resistance SummaryOutstanding in oxidizing and reducing acids, wet chlorine, hypochlorite, ferric/cupric chlorides, seawater and FGD scrubber liquors; resists pitting, crevice attack and chloride SCC. Attacked by hot concentrated nitric acid and molten sulphur-bearing salts.

Sustainability4

Producing a kilogram of ERNiCrMo-4 AW+SA takes about 155 MJ of energy and emits 13 kg of CO₂ — less than 58% of nickel alloy grades. Typical recycled content is 45%.

Embodied Energy (primary production)155 MJ/kg66,638 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content45%

Manufacturability7

ERNiCrMo-4 AW+SA's machinability is poor (22/100, better than 64% of nickel alloy grades); weldability excellent (90/100); formability very good (70/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)15%
WeldabilityExcellent90/100
Formability (cold)Very good70/100
Brazeability / SolderabilityGood60/100
PolishabilityVery good70/100
Anodizing Responsen/a — nickel alloy, not anodized; pickle/passivate or electropolish instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ERNiCrMo-4 AW+SA

Is ERNiCrMo-4 easy to machine?

Weld deposits machine like C-276: rigid setup, sharp positive-rake carbide, low speed (20–30 m/min), heavy feed and flood coolant to avoid work hardening and glazing.

Can ERNiCrMo-4 be welded?

GTAW/GMAW/PAW with 100 % Ar (or Ar+He) shielding, stringer beads, low heat input and interpass ≤120 °C; no preheat, no PWHT needed — avoid long dwell in 650–1000 °C to prevent μ/P-phase precipitation.

Can ERNiCrMo-4 be formed, bent or molded?

Supplied as cold-drawn wire; the alloy work-hardens strongly, so intermediate solution anneals are required in wire drawing and any weld-metal cold forming needs generous bend radii.

What surface finishes work on ERNiCrMo-4?

Grind/brush out weld oxide, then pickle (HNO₃–HF) or electropolish; leaving heat tint markedly reduces local crevice/pitting resistance. Not anodizable.

ERNiCrMo-4 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cr14.5 – 16.515.5
Mo15 – 1716
W3 – 4.53.8
Fe4 – 75.5
Co≤ 2.51
Mn≤ 10.5
V≤ 0.350.15
C≤ 0.020.01
Si≤ 0.080.04
Cu≤ 0.50.1
P≤ 0.040.01
S≤ 0.030.01
other, totalAWS A5.14 residual limit≤ 0.5—
Niremainder, typically ~57 %balance—

ERNiCrMo-4 AW+SA — frequently asked

What is ERNiCrMo-4 AW+SA used for?

ERNiCrMo-4 AW+SA is typically used for FGD scrubber systems, chemical processing reactors, sour gas service piping and pulp and paper bleaching equipment. In short: matches Hastelloy C-276; top pitting and SCC resistance; corrosion score 93.

What is the yield strength of ERNiCrMo-4 AW+SA?

ERNiCrMo-4 AW+SA has a typical yield strength of 400 MPa (58 ksi) and a tensile strength of 730 MPa (106 ksi) — stronger than 56% of nickel alloy grades. Strength varies by condition: see the 2 listed tempers.

Is ERNiCrMo-4 AW+SA easy to machine?

Not especially — machinability is rated poor (22/100, better than 64% of nickel alloy grades). Weld deposits machine like C-276: rigid setup, sharp positive-rake carbide, low speed (20–30 m/min), heavy feed and flood coolant to avoid work hardening and glazing.

Can ERNiCrMo-4 AW+SA be welded?

Yes — weldability is rated excellent (90/100). GTAW/GMAW/PAW with 100 % Ar (or Ar+He) shielding, stringer beads, low heat input and interpass ≤120 °C; no preheat, no PWHT needed — avoid long dwell in 650–1000 °C to prevent μ/P-phase precipitation.

What surface finishes work on ERNiCrMo-4 AW+SA?

Grind/brush out weld oxide, then pickle (HNO₃–HF) or electropolish; leaving heat tint markedly reduces local crevice/pitting resistance. Not anodizable.

Can ERNiCrMo-4 AW+SA be formed, bent or molded?

Supplied as cold-drawn wire; the alloy work-hardens strongly, so intermediate solution anneals are required in wire drawing and any weld-metal cold forming needs generous bend radii.

What is the maximum service temperature of ERNiCrMo-4 AW+SA?

ERNiCrMo-4 AW+SA is rated for continuous use to about 650°C (1,202 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. AWS A5.14/A5.14M — Nickel and Nickel-Alloy Bare Welding Electrodes and Rods — AWS (2018)
  2. ASTM B574 / UNS N10276 chemistry — ASTM (2018)
  3. HASTELLOY C-276 alloy technical data — Haynes International (2020)
  4. Filler metal ERNiCrMo-4 all-weld-metal properties — Special Metals Welding Products / Böhler Welding (2021)
  5. ASM Handbook Vol. 6 — Welding, Brazing and Soldering (Ni-alloy filler metals) — ASM International (1993)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.