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Aluminum 5449-H28

Supply condition

AA 5449 · UNS A95449

H28 = strain hardened and partially annealed, full hard

Highest-strength strip temper for flat or lightly bent parts; forming is limited to gentle radii.

Premium cost $$$

Values for the H28 condition

Other 5449 tempers and conditions

5449 is listed in 6 conditions; see the grade overview at 5449.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ODefault
Annealed
Pick for maximum drawability and stretch forming of complex body panels; skin-pass or temper-roll to avoid Lüders lines.952102455 HB34 % IACS
Slightly strain hardened
Standard as-supplied condition for coil/plate that receives slight straightening or levelling after annealing; properties essentially O-level.1002152258 HB34 % IACS
Strain hardened and partially annealed, quarter hard
Choose when moderate strength is needed but the part still requires bending and moderate drawing.1652451268 HB33 % IACS
Strain hardened and partially annealed, half hard
Common structural/body-panel temper: good balance of dent resistance, bendability and strength.200265975 HB33 % IACS
Strain hardened and partially annealed, three-quarter hard
Use where higher yield strength and stiffness-per-gauge matter more than forming, e.g. flat reinforcements and brackets.230285682 HB32 % IACS
H28This page
Strain hardened and partially annealed, full hard
Highest-strength strip temper for flat or lightly bent parts; forming is limited to gentle radii.260305488 HB32 % IACS

What is 5449-H28?

5449-H28 is 5449 supplied in the H28 condition — highest-strength strip temper for flat or lightly bent parts; forming is limited to gentle radii. 5449-H28 has a yield strength of 260 MPa (37.7 ksi) and a tensile strength of 305 MPa (44.2 ksi) — stronger than 68% of aluminum grades. Elongation at break is 4% and the elastic modulus is 70 GPa (10.2 Msi). 5449-H28 has a density of 2.68 g/cm³ (0.0968 lb/in³), lighter than 72% of aluminum grades. It melts at 610°C (1,130 °F). O is the default condition FabDigit quotes; H28 is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 74/100, better than 87% of aluminum grades

Limitations

  • Limited service temperature — 100°C (212 °F), worse than 91% of aluminum grades

5449-H28 properties

Typical room-temperature values for 5449-H28; 12 are specific to this condition. Other listed values are 5449 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

5449-H28 has a density of 2.68 g/cm³ (0.0968 lb/in³), lighter than 72% of aluminum grades. It melts at 610°C (1,130 °F).

Density2.68 g/cm³0.1 lb/in³
Melting Point (Solidus)610°C1,130 °F
Liquidus Temperature652°C1,206 °F

Mechanical10

5449-H28 has a yield strength of 260 MPa (37.7 ksi) and a tensile strength of 305 MPa (44.2 ksi) — stronger than 68% of aluminum grades. Elongation at break is 4% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)305 MPa44.2 ksi
Yield Strength (0.2% offset)260 MPa37.7 ksi
Elongation at Break4%
Shear Strength175 MPa25.4 ksi
Fatigue Strength (Endurance Limit)128 MPa18.6 ksi
Hardness, Brinell88 HB

Thermal6

5449-H28 is rated for continuous service to 100°C (212 °F). It conducts heat at 137 W/m·K (79.2 BTU/hr·ft·°F), worse than 57% of aluminum grades. Thermal expansion is 23.7 µm/m·K (13.2 µin/in·°F).

Thermal Conductivity137 W/m·K79.2 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.7 µm/m·K13.2 µin/in·°F
Latent Heat of Fusion395 J/g170 BTU/lb
Max Service Temperature (continuous)100°C212 °F
Min Service Temperature-196°C-321 °F

Electrical3

5449-H28 conducts electricity at 32 % IACS, worse than 63% of aluminum grades.

Electrical Conductivity32 % IACS
Electrical Resistivity5.2×10⁻⁸ Ω·m2.05 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (74/100), better than 87% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.85 V
Corrosion ResistanceVery good74/100
Chemical Resistance SummaryVery good in seawater, humid and mildly industrial atmospheres; Mg below ~3 % keeps it essentially free of sensitization/SCC after long exposure at moderate temperature. Attacked by strong acids and alkalis; avoid direct contact with copper alloys or steel without insulation.

Sustainability4

Producing a kilogram of 5449-H28 takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content35%

Manufacturability8

5449-H28's machinability is fair (50/100, worse than 65% of aluminum grades); weldability very good (80/100); formability fair (42/100).

MachinabilityFair50/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityVery good80/100
Formability (cold)Fair42/100
CastabilityPoor30/100
Brazeability / SolderabilityPoor25/100
PolishabilityGood60/100
Anodizing Responsegood — clear and colour anodizing give uniform bright-to-grey finishes; Mn-rich constituents can slightly grey the film compared with 5005/5657

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 5449-H28

Is 5449 easy to machine?

Machines like other soft 5000-series sheet — use sharp polished high-rake carbide tools, high speed and flood lubrication to prevent built-up edge and burring.

Can 5449 be welded?

Readily GMAW/GTAW, resistance spot and laser welded with 5356 or 5183 filler; HAZ softens to near-O strength in H2x tempers.

Can 5449 be formed, bent or molded?

Excellent deep drawing, stretch forming and hemming in O/H111; the high n-value gives good strain distribution, but temper-roll or pre-strain to suppress Lüders bands and allow bake response.

What surface finishes work on 5449?

Takes clear and colour anodize well, and is a good substrate for conversion coating, e-coat and automotive paint systems; mechanical polish before anodizing for bright finishes.

5449 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.40.15
Fe≤ 0.50.3
Cu≤ 0.150.05
Mndispersoid former, grain-size control0.6 – 1.10.8
Mgprincipal solid-solution strengthener1.6 – 2.62
Cr≤ 0.30.05
Zn≤ 0.20.05
Ti≤ 0.10.02
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

5449-H28 — frequently asked

What is 5449-H28 used for?

5449-H28 is typically used for automotive body sheet, structural inner panels and formed brackets. In short: formability-first automotive sheet; high n-value Al-Mg; good dent resistance.

What is the yield strength of 5449-H28?

5449-H28 has a typical yield strength of 260 MPa (37.7 ksi) and a tensile strength of 305 MPa (44.2 ksi) — stronger than 68% of aluminum grades. Strength varies by condition: see the 6 listed tempers.

Is 5449-H28 easy to machine?

Reasonably — machinability is rated fair (50/100, worse than 65% of aluminum grades). Machines like other soft 5000-series sheet — use sharp polished high-rake carbide tools, high speed and flood lubrication to prevent built-up edge and burring.

Can 5449-H28 be welded?

Yes — weldability is rated very good (80/100). Readily GMAW/GTAW, resistance spot and laser welded with 5356 or 5183 filler; HAZ softens to near-O strength in H2x tempers.

What surface finishes work on 5449-H28?

Takes clear and colour anodize well, and is a good substrate for conversion coating, e-coat and automotive paint systems; mechanical polish before anodizing for bright finishes.

Can 5449-H28 be formed, bent or molded?

Excellent deep drawing, stretch forming and hemming in O/H111; the high n-value gives good strain distribution, but temper-roll or pre-strain to suppress Lüders bands and allow bake response.

What is the maximum service temperature of 5449-H28?

5449-H28 is rated for continuous use to about 100°C (212 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 5449-O and 5449-H28?

O is the default condition — pick for maximum drawability and stretch forming of complex body panels; skin-pass or temper-roll to avoid Lüders lines. H28: highest-strength strip temper for flat or lightly bent parts; forming is limited to gentle radii. Yield strength is 95 MPa in O versus 260 MPa in H28.

Sources

  1. EN 485-2 Aluminium and aluminium alloys — Sheet, strip and plate — Mechanical properties — CEN (2016)
  2. EN 573-3 Chemical composition of wrought aluminium alloys — CEN (2019)
  3. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  4. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol.13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.