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Aluminum 5254-H112

Temper

AA 5254 · UNS A95254

H112 = strain hardened from hot working only

Standard temper for hot-rolled thick plate used in welded peroxide tanks and pressure vessels.

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Values for the H112 condition

Other 5254 tempers and conditions

5254 is listed in 14 conditions; see the grade overview at 5254.

Compare all 14 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Pick for deep drawing, spinning and tank heads, and for maximum resistance to sensitisation-related SCC.1152402758 HB33 % IACS
H112This page
Strain hardened from hot working only
Standard temper for hot-rolled thick plate used in welded peroxide tanks and pressure vessels.1152402563 HB33 % IACS
Strain hardened and partially annealed, quarter hard
Over-worked then back-annealed to 1/4 hard; better ductility than H12 at similar strength.2002651566 HB32 % IACS
H32Default
Strain hardened and stabilized, quarter hard
The standard stocked sheet/plate temper: good strength, still formable and weldable, with a stabilising anneal that locks in properties for Mg-bearing alloys.2052701567 HB32 % IACS
Strain hardened, quarter hard
Light cold work when a little extra strength is wanted but good bending is still needed; for 5254 usually superseded by the stabilised H32.2102701367 HB32 % IACS
Strain hardened and partially annealed, half hard
Half-hard with retained bendability — a common choice for formed vessel components.2202851272 HB32 % IACS
Strain hardened and stabilized, half hard
Half-hard stabilised sheet where higher yield strength is needed and bend radii can be generous.2302901373 HB32 % IACS
Strain hardened, half hard
Mid-hard cold-rolled sheet for moderately formed, higher-strength parts.2402901073 HB32 % IACS
Strain hardened and partially annealed, three-quarter hard
Three-quarter hard with slightly better formability than H16.2453051077 HB32 % IACS
Strain hardened and stabilized, three-quarter hard
Three-quarter hard stabilised sheet for strength-driven flat components.2503101278 HB32 % IACS
Strain hardened, three-quarter hard
High-strength cold-rolled sheet for flat or lightly formed panels.260310878 HB32 % IACS
Strain hardened and partially annealed, full hard
Full-hard partially annealed sheet; highest strength available in thin gauge.265325780 HB32 % IACS
Strain hardened and stabilized, full hard
Highest-strength stabilised temper; use only where forming and welding are minimal.2703301080 HB32 % IACS
Strain hardened, full hard
Maximum cold-worked strength, minimum ductility; flat product only, essentially no bending.285330682 HB32 % IACS

What is 5254-H112?

5254-H112 is 5254 in the H112 temper — standard temper for hot-rolled thick plate used in welded peroxide tanks and pressure vessels. 5254-H112 has a yield strength of 115 MPa (16.7 ksi) and a tensile strength of 240 MPa (34.8 ksi) — weaker than 79% of aluminum grades. Elongation at break is 25% and the elastic modulus is 70.3 GPa (10.2 Msi). 5254-H112 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 593°C (1,099 °F). H32 is the default condition FabDigit quotes; H112 is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 81/100, better than 99% of aluminum grades
  • Ductile — tolerates forming and impact — 25%, better than 94% of aluminum grades
  • Polishes to a fine finish — 70/100, better than 87% of aluminum grades
  • Forms and bends easily — 75/100, better than 86% of aluminum grades
  • Readily welded — 88/100, better than 85% of aluminum grades

Limitations

  • Limited service temperature — 65°C (149 °F), worse than 97% of aluminum grades
  • Difficult to machine — 40/100, worse than 81% of aluminum grades
  • Low strength — 115 MPa (16.7 ksi), worse than 79% of aluminum grades

5254-H112 properties

Typical room-temperature values for 5254-H112; 11 are specific to this condition. Other listed values are 5254 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

5254-H112 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 593°C (1,099 °F).

Density2.66 g/cm³0.1 lb/in³
Melting Point (Solidus)593°C1,099 °F
Liquidus Temperature643°C1,189 °F

Mechanical11

5254-H112 has a yield strength of 115 MPa (16.7 ksi) and a tensile strength of 240 MPa (34.8 ksi) — weaker than 79% of aluminum grades. Elongation at break is 25% and the elastic modulus is 70.3 GPa (10.2 Msi).

Elastic (Young's) Modulus70.3 GPa10.2 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)240 MPa34.8 ksi
Yield Strength (0.2% offset)115 MPa16.7 ksi
Elongation at Break25%
Shear Strength155 MPa22.5 ksi
Fatigue Strength (Endurance Limit)115 MPa16.7 ksi
Hardness, Brinell63 HB
Hardness, Vickers72 HV

Thermal6

5254-H112 is rated for continuous service to 65°C (149 °F). It conducts heat at 128 W/m·K (74 BTU/hr·ft·°F), worse than 69% of aluminum grades. Thermal expansion is 23.9 µm/m·K (13.3 µin/in·°F).

Thermal Conductivity128 W/m·K74 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.9 µm/m·K13.3 µin/in·°F
Latent Heat of Fusion397 J/g171 BTU/lb
Max Service Temperature (continuous)65°C149 °F
Min Service Temperature-270°C-454 °F

Electrical3

5254-H112 conducts electricity at 33 % IACS, worse than 57% of aluminum grades.

Electrical Conductivity33 % IACS
Electrical Resistivity5.4×10⁻⁸ Ω·m2.13 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (81/100), better than 99% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.86 V
Corrosion ResistanceVery good81/100
Chemical Resistance SummaryExcellent in seawater, mild alkalis buffered by the oxide film, and — with its very low Cu/Mn — outstanding for concentrated hydrogen peroxide and high-purity chemicals; attacked by strong acids, strong caustics and mercury salts.

Sustainability4

Producing a kilogram of 5254-H112 takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 20%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content20%

Manufacturability8

5254-H112's machinability is fair (40/100, worse than 81% of aluminum grades); weldability excellent (88/100); formability very good (75/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityExcellent88/100
Formability (cold)Very good75/100
CastabilityPoor25/100
Brazeability / SolderabilityPoor20/100
PolishabilityVery good70/100
Anodizing Responseexcellent — clear and hard anodising both work well; Al-Mg gives a bright, slightly grey clear coat and good chemical-resistant barrier films

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 5254-H112

Is 5254 easy to machine?

Gummy like all soft 5000 series — use sharp polished high-rake carbide, high surface speed, generous non-chlorinated coolant to avoid built-up edge; keep tooling free of iron/copper contamination for peroxide service.

Can 5254 be welded?

Readily GTAW/GMAW welded with 5356 or 5654 filler (5654 preferred for peroxide purity); as-welded joint strength approaches the O-temper level, so design to annealed properties.

Can 5254 be formed, bent or molded?

Excellent cold formability in O/H32; allow generous bend radii in H34 and above and avoid heating above ~65 °C in service after forming to prevent β-phase sensitisation.

What surface finishes work on 5254?

Anodises clear or hard with good uniformity; chemical cleaning and passivation of the surface is normally required before hydrogen-peroxide service to remove embedded iron and machining debris.

5254 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiSi + Fe combined 0.45 max≤ 0.45—
FeSi + Fe combined 0.45 max≤ 0.45—
Cuheld low to avoid catalysing H2O2 decomposition≤ 0.05—
Mnkey difference vs 5154≤ 0.01—
Mg3.1 – 3.93.5
Cr0.15 – 0.350.25
Zn≤ 0.2—
Ti≤ 0.05—
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

5254-H112 — frequently asked

What is 5254-H112 used for?

5254-H112 is typically used for hydrogen peroxide tanks, chemical storage vessels and purity-critical piping. In short: peroxide-service Al-Mg alloy; high-purity, low-copper 5154; 80-rated corrosion resistance.

What is the yield strength of 5254-H112?

5254-H112 has a typical yield strength of 115 MPa (16.7 ksi) and a tensile strength of 240 MPa (34.8 ksi) — weaker than 79% of aluminum grades. Strength varies by condition: see the 14 listed tempers.

Is 5254-H112 easy to machine?

Not especially — machinability is rated fair (40/100, worse than 81% of aluminum grades). Gummy like all soft 5000 series — use sharp polished high-rake carbide, high surface speed, generous non-chlorinated coolant to avoid built-up edge; keep tooling free of iron/copper contamination for peroxide service.

Can 5254-H112 be welded?

Yes — weldability is rated excellent (88/100). Readily GTAW/GMAW welded with 5356 or 5654 filler (5654 preferred for peroxide purity); as-welded joint strength approaches the O-temper level, so design to annealed properties.

What surface finishes work on 5254-H112?

Anodises clear or hard with good uniformity; chemical cleaning and passivation of the surface is normally required before hydrogen-peroxide service to remove embedded iron and machining debris.

Can 5254-H112 be formed, bent or molded?

Excellent cold formability in O/H32; allow generous bend radii in H34 and above and avoid heating above ~65 °C in service after forming to prevent β-phase sensitisation.

What is the maximum service temperature of 5254-H112?

5254-H112 is rated for continuous use to about 65°C (149 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 5254-H32 and 5254-O?

H32 is the default condition — the standard stocked sheet/plate temper: good strength, still formable and weldable, with a stabilising anneal that locks in properties for Mg-bearing alloys. O: pick for deep drawing, spinning and tank heads, and for maximum resistance to sensitisation-related SCC. Yield strength is 205 MPa in H32 versus 115 MPa in O.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. ASTM B209 — Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate — ASTM International (2021)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. Aluminum Standards and Data — The Aluminum Association (2017)
  5. MMPDS / typical wrought aluminium physical property tables — Battelle (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.