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Aluminum 5052 · temper

Aluminum 5052-H16

Properties of the H16 condition, compared with the other 5052 tempers.

Heavily cold-worked to three-quarter hard; high strength with limited bend formability.

What is 5052-H16?

5052-H16 is 5052 in the H16 temper — heavily cold-worked to three-quarter hard; high strength with limited bend formability. 5052-H16 has a yield strength of 240 MPa (34.8 ksi) and a tensile strength of 275 MPa (39.9 ksi) — stronger than 62% of aluminum grades. Elongation at break is 8% and the elastic modulus is 70.3 GPa (10.2 Msi). 5052-H16 has a density of 2.68 g/cm³ (0.0968 lb/in³), lighter than 72% of aluminum grades. It melts at 607°C (1,125 °F).

Advantages

  • Good corrosion resistance — 76/100, better than 90% of aluminum grades
  • Polishes to a fine finish — 65/100, better than 82% of aluminum grades

Limitations

  • Limited service temperature — 100°C (212 °F), worse than 91% of aluminum grades

5052-H16 properties

Typical room-temperature values for 5052-H16 — 31 properties are specific to this condition; the rest are grade-level values shared by every 5052 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

5052-H16 has a density of 2.68 g/cm³ (0.0968 lb/in³), lighter than 72% of aluminum grades. It melts at 607°C (1,125 °F).

Density2.68 g/cm³0.1 lb/in³
Melting Point (Solidus)607°C1,125 °F
Liquidus Temperature649°C1,200 °F

Mechanical11

5052-H16 has a yield strength of 240 MPa (34.8 ksi) and a tensile strength of 275 MPa (39.9 ksi) — stronger than 62% of aluminum grades. Elongation at break is 8% and the elastic modulus is 70.3 GPa (10.2 Msi).

Elastic (Young's) Modulus70.3 GPa10.2 Msi
Shear Modulus25.9 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)275 MPa39.9 ksi
Yield Strength (0.2% offset)240 MPa34.8 ksi
Elongation at Break8%
Shear Strength160 MPa23.2 ksi
Fatigue Strength (Endurance Limit)130 MPa18.9 ksi
Hardness, Brinell73 HB
Hardness, Vickers68 HV

Thermal6

5052-H16 is rated for continuous service to 100°C (212 °F). It conducts heat at 138 W/m·K (79.7 BTU/hr·ft·°F), worse than 55% of aluminum grades. Thermal expansion is 23.8 µm/m·K (13.2 µin/in·°F).

Thermal Conductivity138 W/m·K79.7 BTU/hr·ft·°F
Specific Heat Capacity880 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.8 µm/m·K13.2 µin/in·°F
Latent Heat of Fusion393 J/g169 BTU/lb
Max Service Temperature (continuous)100°C212 °F
Min Service Temperature-196°C-321 °F

Electrical3

5052-H16 conducts electricity at 35 % IACS, better than 52% of aluminum grades.

Electrical Conductivity35 % IACS
Electrical Resistivity4.93×10⁻⁸ Ω·m1.94 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (76/100), better than 90% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.85 V
Corrosion ResistanceVery good76/100
Chemical Resistance SummaryExcellent in seawater, salt spray and rural/industrial atmospheres; good against neutral waters, most fuels, oils and mild alkalis; attacked by strong acids and strong caustics, and Mg<3 % keeps it essentially free of stress-corrosion cracking.

Sustainability4

Producing a kilogram of 5052-H16 takes about 155 MJ of energy and emits 11.5 kg of CO₂ — less than 94% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)155 MJ/kg66,638 BTU/lb
Embodied Carbon (primary production)11.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content35%

Manufacturability7

5052-H16's machinability is good (58/100, worse than 53% of aluminum grades); weldability very good (80/100); formability good (55/100).

MachinabilityGood58/100
Machinability Rating (AISI 1212 = 100 %)35%
WeldabilityVery good80/100
Formability (cold)Good55/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood65/100
Anodizing Responseexcellent

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 5052 tempers and conditions

5052 is also supplied in 18 other conditions. The full side-by-side table is on the 5052 overview.

Working with 5052-H16

Is 5052 easy to machine?

Gummy and prone to built-up edge — use sharp polished-flute carbide, high rake, high surface speed and flood or MQL lubrication; expect burrs on thin sheet.

Can 5052 be welded?

Excellent by GTAW/GMAW with 5356 or 5183 filler; HAZ reverts toward O strength so design joints for annealed properties and avoid prolonged >65 °C service only for higher-Mg alloys (5052 is SCC-safe).

Can 5052 be formed, bent or molded?

Very good cold formability — O for deep draws, H32 for typical brake bending (about 1×t minimum radius in thin gauge); anneal at ~345 °C for severe re-forming.

What surface finishes work on 5052?

Anodises clear and bright and takes chemical conversion (Alodine), paint and powder coat well; polishes to a satin/mirror finish but avoid hard-coat wear applications.

5052 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.250.1
Fe≤ 0.40.25
Cu≤ 0.10.03
Mn≤ 0.10.03
Mgprimary strengthener2.2 – 2.82.5
Crcorrosion/grain control0.15 – 0.350.25
Zn≤ 0.10.03
Others (each)each≤ 0.05
Others (total)total≤ 0.15
Alremainder, ~96.7 % nominalbalance

5052-H16 — frequently asked

What is 5052-H16 used for?

5052-H16 is typically used for sheet metal chassis and enclosures, fuel and pressure tanks, marine hardware, boat hulls and deck fittings, tread (checker) plate flooring and brake-formed brackets and panels. In short: marine grade; salt-water expert.

What is the yield strength of 5052-H16?

5052-H16 has a typical yield strength of 240 MPa (34.8 ksi) and a tensile strength of 275 MPa (39.9 ksi) — stronger than 62% of aluminum grades. Strength varies by condition: see the 19 listed tempers.

Is 5052-H16 easy to machine?

Reasonably — machinability is rated good (58/100, worse than 53% of aluminum grades). Gummy and prone to built-up edge — use sharp polished-flute carbide, high rake, high surface speed and flood or MQL lubrication; expect burrs on thin sheet.

Can 5052-H16 be welded?

Yes — weldability is rated very good (80/100). Excellent by GTAW/GMAW with 5356 or 5183 filler; HAZ reverts toward O strength so design joints for annealed properties and avoid prolonged >65 °C service only for higher-Mg alloys (5052 is SCC-safe).

What surface finishes work on 5052-H16?

Anodises clear and bright and takes chemical conversion (Alodine), paint and powder coat well; polishes to a satin/mirror finish but avoid hard-coat wear applications.

Can 5052-H16 be formed, bent or molded?

Very good cold formability — O for deep draws, H32 for typical brake bending (about 1×t minimum radius in thin gauge); anneal at ~345 °C for severe re-forming.

What is the maximum service temperature of 5052-H16?

5052-H16 is rated for continuous use to about 100°C (212 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 5052-H16?

Yes — 5052-H16 is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM B209 / B209M — Aluminum and Aluminum-Alloy Sheet and PlateASTM International (2021)
  2. International Alloy Designations and Chemical Composition Limits (Teal Sheets)The Aluminum Association (2018)
  3. ASM Handbook Vol.2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  4. JIS H 4000 Aluminium and aluminium alloy sheets, strips and platesJSA (2022)
  5. EN 485-2 Aluminium and aluminium alloys — Sheet, strip and plate: mechanical propertiesCEN (2016)
  6. MMPDS-2023 typical property tables (5052 sheet)Battelle/FAA (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.