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Aluminum 5052 vs 5083

Aluminum · grade comparison

Aluminum 5052 and 5083 are both aluminum grades. 5083 is the stronger of the two: yield strength 228 MPa (33.1 ksi) against 195 MPa (28.3 ksi) for 5052, about 17% more; tensile strength follows at 317 MPa (46 ksi) vs 230 MPa (33.4 ksi). 5083 is the more ductile: elongation 16% versus 12% for 5052, and 5083 is harder (85 HB vs 60 HB). 5052 runs hotter in service (150°C vs 65°C continuous) and 5052 conducts heat better (138 W/m·K vs 117 W/m·K). On the shop floor, 5052 sits in a lower cost tier (budget, $) than 5083 (standard, $$).

5052Choose it when the part sees heat, or when cost is the deciding factor.

5083Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

5052 vs 5083: properties

50525083

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70.3 GPa10.2 Msi
71 GPa10.3 Msi

Shear Modulus

25.9 GPa3.8 Msi
26.4 GPa3.8 Msi

Tensile Strength (Ultimate)

230 MPa33.4 ksi
317 MPa46 ksi

Yield Strength (0.2% offset)

195 MPa28.3 ksi
228 MPa33.1 ksi

Elongation at Break

12%
16%

Shear Strength

138 MPa20 ksi
190 MPa27.6 ksi

Fatigue Strength (Endurance Limit)

117 MPa17 ksi
160 MPa23.2 ksi

Hardness, Brinell

60 HB
85 HB

Hardness, Vickers

68 HV
—

Fracture Toughness (K_IC)

—
34 MPa·√m30.9 ksi·√in

Charpy V-Notch Impact (RT)

—
25 J18.4 ft·lbf

Same in both: Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.68 g/cm³0.1 lb/in³
2.66 g/cm³0.1 lb/in³

Melting Point (Solidus)

607°C1,125 °F
574°C1,065 °F

Liquidus Temperature

649°C1,200 °F
638°C1,180 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

138 W/m·K79.7 BTU/hr·ft·°F
117 W/m·K67.6 BTU/hr·ft·°F

Specific Heat Capacity

880 J/kg·K0.21 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Latent Heat of Fusion

393 J/g169 BTU/lb
397 J/g171 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
65°C149 °F

Min Service Temperature

-196°C-321 °F
-270°C-454 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 23.8 µm/m·K13.2 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

35 % IACS
29 % IACS

Electrical Resistivity

4.93×10⁻⁸ Ω·m1.94 µΩ·in
5.9×10⁻⁸ Ω·m2.32 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.85 V
-0.87 V

Corrosion Resistance

72 / 100
80 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Formability (cold)

75 / 100
55 / 100

Brazeability / Solderability

20 / 100
15 / 100

Polishability

70 / 100
55 / 100

Castability

—
15 / 100

Same in both: Machinability 50 / 100 · Machinability Rating (AISI 1212 = 100 %) 30% · Weldability 90 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

155 MJ/kg66,638 BTU/lb
175 MJ/kg75,237 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
11.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

35%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

86 kN·m/kg
119 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
26.7 MN·m/kg

Modulus of Resilience

270 kJ/m³
366 kJ/m³

Thermal Diffusivity

58.5 mm²/s
48.9 mm²/s

Thermal Shock Resistance Index

19
22

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale50525083

Manufacturing and finishing

Capability50525083
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

5052 vs 5083 — frequently asked

Is 5083 stronger than 5052?

Yes. 5083 has a typical yield strength of 228 MPa (33.1 ksi) against 195 MPa (28.3 ksi) for 5052 — about 17% more. Tensile strength is 317 MPa (46 ksi) vs 230 MPa (33.4 ksi).

Which is cheaper, 5052 or 5083?

5052 is the lower-cost material: it sits in the budget tier ($) while 5083 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose 5052 over 5083?

Pick 5052 when the part sees heat, or when cost is the deciding factor. Pick 5083 when strength drives the design, or when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5052 and 5083 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.