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Aluminum 1200 · temper

Aluminum 1200-O

Properties of the O condition, compared with the other 1200 tempers.

Pick for maximum ductility: deep drawing, spinning, hand-formed sheet, foil and chemical-tank linings.

Sheet metalBudget cost $

What is 1200-O?

1200-O is 1200 in the O temper — pick for maximum ductility: deep drawing, spinning, hand-formed sheet, foil and chemical-tank linings. 1200-O has a yield strength of 32 MPa (4.64 ksi) and a tensile strength of 90 MPa (13.1 ksi) — weaker than 97% of aluminum grades. Elongation at break is 40% and the elastic modulus is 69 GPa (10 Msi). 1200-O has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 645°C (1,193 °F).

Advantages

  • Ductile — tolerates forming and impact — 40%, better than 98% of aluminum grades
  • Conducts heat well — 230 W/m·K (132.9 BTU/hr·ft·°F), better than 96% of aluminum grades
  • Forms and bends easily — 96/100, better than 96% of aluminum grades
  • High electrical conductivity — 59 % IACS, better than 95% of aluminum grades
  • Readily welded — 92/100, better than 95% of aluminum grades

Limitations

  • Low strength — 32 MPa (4.64 ksi), worse than 97% of aluminum grades
  • Difficult to machine — 25/100, worse than 96% of aluminum grades

1200-O properties

Typical room-temperature values for 1200-O — 13 properties are specific to this condition; the rest are grade-level values shared by every 1200 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

1200-O has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 645°C (1,193 °F).

Density2.71 g/cm³0.1 lb/in³
Melting Point (Solidus)645°C1,193 °F
Liquidus Temperature657°C1,215 °F

Mechanical10

1200-O has a yield strength of 32 MPa (4.64 ksi) and a tensile strength of 90 MPa (13.1 ksi) — weaker than 97% of aluminum grades. Elongation at break is 40% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)90 MPa13.1 ksi
Yield Strength (0.2% offset)32 MPa4.6 ksi
Elongation at Break40%
Shear Strength62 MPa9 ksi
Fatigue Strength (Endurance Limit)34 MPa4.9 ksi
Hardness, Brinell23 HB

Thermal6

1200-O is rated for continuous service to 200°C (392 °F). It conducts heat at 230 W/m·K (132.9 BTU/hr·ft·°F), better than 96% of aluminum grades. Thermal expansion is 23.4 µm/m·K (13 µin/in·°F).

Thermal Conductivity230 W/m·K133 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.4 µm/m·K13 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-250°C-418 °F

Electrical3

1200-O conducts electricity at 59 % IACS, better than 95% of aluminum grades.

Electrical Conductivity59 % IACS
Electrical Resistivity2.92×10⁻⁸ Ω·m1.15 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (72/100), better than 83% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceVery good72/100
Chemical Resistance SummaryExcellent in neutral water, atmosphere and many organics; resists concentrated nitric acid and sulphur compounds; attacked by strong alkalis, hydrochloric/hydrofluoric acids and by mercury; avoid direct contact with copper or steel in wet service.

Sustainability4

Producing a kilogram of 1200-O takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 20%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content20%

Manufacturability8

1200-O's machinability is poor (25/100, worse than 96% of aluminum grades); weldability excellent (92/100); formability excellent (96/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityExcellent92/100
Formability (cold)Excellent96/100
CastabilityPoor30/100
Brazeability / SolderabilityVery good80/100
PolishabilityVery good70/100
Anodizing Responseexcellent — bright clear and hard anodic films with high specular reflectivity; ideal for bright-anodized trim and reflectors

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 1200 tempers and conditions

1200 is also supplied in 12 other conditions. The full side-by-side table is on the 1200 overview.

Working with 1200-O

Is 1200 easy to machine?

Very soft and gummy — use polished high-rake carbide, high speed, low feed pressure and flood lubricant to avoid built-up edge and tearing; not a choice for fine threads or tight tolerances.

Can 1200 be welded?

Excellent by TIG/MIG (1100 or 4043 filler) and resistance welding; welds return to near-O strength, so design joints for annealed properties.

Can 1200 be formed, bent or molded?

Outstanding cold formability in O/H111 — deep drawing, spinning, roll forming and foil rolling; anneal at ~345 °C between severe operations.

What surface finishes work on 1200?

Anodizes bright and clear (decorative and reflector work), takes conversion coatings and paint well after alkaline clean; mechanical polish is easy but soft and scratch-prone.

1200 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiSi + Fe combined max 1.00 %≤ 10.25
FeSi + Fe combined max 1.00 %≤ 10.5
Cu≤ 0.050.02
Mn≤ 0.050.02
Zn≤ 0.10.03
Ti≤ 0.050.02
Others (each)0.15 % total≤ 0.05
Al≥ 99 (balance)

1200-O — frequently asked

What is 1200-O used for?

1200-O is typically used for tank and vessel linings, architectural sheet and cladding, chemical process equipment liners, lighting reflectors, nameplates and signage and roofing, flashing and ducting sheet. In short: general-purpose pure; easy to form.

What is the yield strength of 1200-O?

1200-O has a typical yield strength of 32 MPa (4.64 ksi) and a tensile strength of 90 MPa (13.1 ksi) — weaker than 97% of aluminum grades. Strength varies by condition: see the 13 listed tempers.

Is 1200-O easy to machine?

Not especially — machinability is rated poor (25/100, worse than 96% of aluminum grades). Very soft and gummy — use polished high-rake carbide, high speed, low feed pressure and flood lubricant to avoid built-up edge and tearing; not a choice for fine threads or tight tolerances.

Can 1200-O be welded?

Yes — weldability is rated excellent (92/100). Excellent by TIG/MIG (1100 or 4043 filler) and resistance welding; welds return to near-O strength, so design joints for annealed properties.

What surface finishes work on 1200-O?

Anodizes bright and clear (decorative and reflector work), takes conversion coatings and paint well after alkaline clean; mechanical polish is easy but soft and scratch-prone.

Can 1200-O be formed, bent or molded?

Outstanding cold formability in O/H111 — deep drawing, spinning, roll forming and foil rolling; anneal at ~345 °C between severe operations.

What is the maximum service temperature of 1200-O?

1200-O is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 1200-O?

Yes — 1200-O is available for sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets)The Aluminum Association (2018)
  2. EN 485-2 Aluminium and aluminium alloys — Sheet, strip and plate: mechanical propertiesCEN (2016)
  3. ASTM B209 Standard Specification for Aluminum and Aluminum-Alloy Sheet and PlateASTM International (2021)
  4. ASM Handbook Vol. 2: Properties and Selection — Nonferrous AlloysASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.