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Steel DP1180 +ZF

Finish state

+ZF = galvannealed (GA), HCT1180X+ZF

Zn-Fe alloy coating preferred where paint adhesion and spot-weld electrode life matter more than coating ductility.

Budget cost $

Values for the +ZF condition

Other DP1180 tempers and conditions

DP1180 is listed in 5 conditions; see the grade overview at DP1180.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Hot-dip galvanized (GI), HCT1180X+Z
Choose for corrosion-exposed body-in-white members needing cathodic protection; watch liquid-metal-embrittlement limits in spot welding.9301,220738 HRC8 % IACS
+ZFThis page
Galvannealed (GA), HCT1180X+ZF
Zn-Fe alloy coating preferred where paint adhesion and spot-weld electrode life matter more than coating ductility.9401,2206.538 HRC8 % IACS
CRDefault
Cold rolled
Standard uncoated cold-rolled DP1180 coil/blank for interior structural parts that are e-coated after assembly.9501,230738 HRC8 % IACS
Electrogalvanized
Thin, uniform electroplated zinc for tight-tolerance stampings and good surface quality; requires hydrogen-relief baking at this strength level.9501,230738 HRC8 % IACS
After paint-bake
Use for as-installed part strength in crash simulation: forming plus paint-bake raises the yield strength appreciably.1,0801,250539 HRC8 % IACS

What is DP1180 +ZF?

DP1180 +ZF is DP1180 supplied in the +ZF condition — zn-Fe alloy coating preferred where paint adhesion and spot-weld electrode life matter more than coating ductility. DP1180 +ZF has a yield strength of 940 MPa (136 ksi) and a tensile strength of 1,220 MPa (177 ksi) — stronger than 91% of steel grades. Elongation at break is 6.5% and the elastic modulus is 205 GPa (29.7 Msi). DP1180 +ZF has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F). CR is the default condition FabDigit quotes; +ZF is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 42/100, better than 98% of steel grades
  • High strength — 940 MPa (136 ksi), better than 91% of steel grades

Limitations

  • Limited ductility — 6.5%, worse than 97% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • Difficult to machine — 27/100, worse than 92% of steel grades
  • Hard to polish — 45/100, worse than 84% of steel grades
  • Low fracture toughness — 55 MPa·√m (50.1 ksi·√in), worse than 82% of steel grades

DP1180 +ZF properties

Typical room-temperature values for DP1180 +ZF; 22 are specific to this condition. Other listed values are DP1180 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

DP1180 +ZF has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical15

DP1180 +ZF has a yield strength of 940 MPa (136 ksi) and a tensile strength of 1,220 MPa (177 ksi) — stronger than 91% of steel grades. Elongation at break is 6.5% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,220 MPa177 ksi
Yield Strength (0.2% offset)940 MPa136 ksi
Elongation at Break6.5%
Compressive Strength970 MPa141 ksi
Shear Strength725 MPa105 ksi
Fatigue Strength (Endurance Limit)460 MPa66.7 ksi
Fracture Toughness (K_IC)55 MPa·√m50.1 ksi·√in
Charpy V-Notch Impact (RT)17 J12.5 ft·lbf
Hardness, Brinell357 HB
Hardness, Rockwell C38 HRC
Hardness, Vickers372 HV

Thermal6

DP1180 +ZF is rated for continuous service to 200°C (392 °F). It conducts heat at 34 W/m·K (19.6 BTU/hr·ft·°F), worse than 77% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity34 W/m·K19.6 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-40°C-40 °F

Electrical3

DP1180 +ZF conducts electricity at 8 % IACS, better than 55% of steel grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.1×10⁻⁷ Ω·m8.27 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (42/100), better than 98% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceFair42/100
Chemical Resistance SummaryNo inherent corrosion resistance; rusts in humid or salt environments and is susceptible to hydrogen embrittlement/delayed fracture at this strength level — always used zinc-coated, e-coated or painted, and acid pickling/electroplating must be avoided or followed by baking.

Sustainability4

Producing a kilogram of DP1180 +ZF takes about 30 MJ of energy and emits 2.4 kg of CO₂ — more than 56% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)30 MJ/kg12,898 BTU/lb
Embodied Carbon (primary production)2.4 kg CO₂/kg
Embodied Water40 L/kg4.8 gal/lb
Typical Recycled Content25%

Manufacturability7

DP1180 +ZF's machinability is poor (27/100, worse than 92% of steel grades); weldability good (62/100); formability poor (23/100).

MachinabilityPoor27/100
Machinability Rating (AISI 1212 = 100 %)28%
WeldabilityGood62/100
Formability (cold)Poor23/100
Brazeability / SolderabilityFair40/100
PolishabilityFair45/100
Anodizing Responsen/a — ferrous alloy; use zinc coating, phosphating and cataphoretic e-coat instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with DP1180 +ZF

Is DP1180 easy to machine?

Rarely machined — blank by laser or carbide/PM tooling with large clearance; expect fast punch wear and prefer laser or waterjet cutting of hardened edges.

Can DP1180 be welded?

Good resistance spot weldability with in-process pulsing/post-heat to improve nugget toughness; on Zn-coated grades control heat input and electrode force to avoid liquid metal embrittlement, and avoid oxy-fuel/soft filler arc welds that soften the HAZ.

Can DP1180 be formed, bent or molded?

Cold stamping only with high-tonnage presses, generous bend radii (≥3–4 t), stretch-flange-safe trimmed edges (laser trim preferred) and springback compensation in the die face; hole expansion is limited.

What surface finishes work on DP1180?

Zinc coating (GI/GA/EG) plus phosphate and cataphoretic e-coat is the standard system; avoid acid pickling or electroplating without baking due to delayed-fracture/hydrogen risk.

DP1180 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CEN 10338 HCT1180X ladle max; producers typically 0.13–0.19≤ 0.230.16
Si≤ 10.3
Mn≤ 32.3
P≤ 0.080.01
S≤ 0.020
Altotal Al0.02 – 20.04
Cr+Mohardenability additions≤ 1.40.4
Nb+Tigrain refinement / precipitation≤ 0.150.04
V≤ 0.2—
B≤ 0.010
Febalance—

DP1180 +ZF — frequently asked

What is DP1180 +ZF used for?

DP1180 +ZF is typically used for door rings, B-pillar reinforcements, bumper beams and sill reinforcements. In short: highest-strength cold-formable DP; crash-critical BIW grade; only 7 % elongation.

What is the yield strength of DP1180 +ZF?

DP1180 +ZF has a typical yield strength of 940 MPa (136 ksi) and a tensile strength of 1,220 MPa (177 ksi) — stronger than 91% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is DP1180 +ZF easy to machine?

Not especially — machinability is rated poor (27/100, worse than 92% of steel grades). Rarely machined — blank by laser or carbide/PM tooling with large clearance; expect fast punch wear and prefer laser or waterjet cutting of hardened edges.

Can DP1180 +ZF be welded?

Yes — weldability is rated good (62/100). Good resistance spot weldability with in-process pulsing/post-heat to improve nugget toughness; on Zn-coated grades control heat input and electrode force to avoid liquid metal embrittlement, and avoid oxy-fuel/soft filler arc welds that soften the HAZ.

What surface finishes work on DP1180 +ZF?

Zinc coating (GI/GA/EG) plus phosphate and cataphoretic e-coat is the standard system; avoid acid pickling or electroplating without baking due to delayed-fracture/hydrogen risk.

Can DP1180 +ZF be formed, bent or molded?

Cold stamping only with high-tonnage presses, generous bend radii (≥3–4 t), stretch-flange-safe trimmed edges (laser trim preferred) and springback compensation in the die face; hole expansion is limited.

What is the maximum service temperature of DP1180 +ZF?

DP1180 +ZF is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between DP1180-CR and DP1180-BH?

CR is the default condition — standard uncoated cold-rolled DP1180 coil/blank for interior structural parts that are e-coated after assembly. BH: use for as-installed part strength in crash simulation: forming plus paint-bake raises the yield strength appreciably. Yield strength is 950 MPa in CR versus 1,080 MPa in BH.

Sources

  1. EN 10338 — Hot rolled and cold rolled uncoated products of multiphase steels for cold forming — CEN (2015)
  2. EN 10346 — Continuously hot-dip coated steel flat products (HCT1180X+Z/+ZF) — CEN (2015)
  3. VDA 239-100 — Sheet steel for cold forming (dual-phase grades) — VDA (2016)
  4. Advanced High-Strength Steels Application Guidelines V7 — WorldAutoSteel (2021)
  5. Dual phase steel DP1180 cold-rolled / galvanized coil datasheets — Baosteel / ArcelorMittal / voestalpine (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.