FabDigitFabDigit

Stainless Steel S42010 Annealed

Temper · default condition

UNS S42010

Standard stocked condition for machining and forming before customer hardening.

Premium cost $$$

Values for the Annealed condition

Other S42010 tempers and conditions

S42010 is listed in 6 conditions; see the grade overview at S42010.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefaultThis page
Annealed (soft annealed / mill annealed bar)
Standard stocked condition for machining and forming before customer hardening.4507602020 HRC—
Cold drawn
Pick for straight, close-tolerance bar with higher as-supplied strength for parts finished without hardening.6908601326 HRC—
Hardened and high-temperature tempered
Choose for shafts and structural parts needing toughness and moderate strength rather than wear resistance.8001,0001531 HRC—
Hardened and tempered ~450–540 °C
Compromise hardness for valve stems and pump parts; avoid long holds in the 475 °C embrittlement range.1,1001,3501141 HRC—
Hardened ~1030–1065 °C, tempered 200–300 °C
Standard service condition for wear parts, valve trim and blades needing hardness plus corrosion resistance.1,4501,720750 HRC—
Hardened with cryogenic treat, tempered 150–200 °C
Maximum hardness condition for cutlery edges and severe abrasion; lowest toughness and most sensitive to grinding cracks.1,6201,930454 HRC—

What is S42010 Annealed?

S42010 Annealed is S42010 in the Annealed temper — standard stocked condition for machining and forming before customer hardening. S42010 Annealed has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 760 MPa (110 ksi) — stronger than 70% of stainless steel grades. Elongation at break is 20% and the elastic modulus is 200 GPa (29 Msi). S42010 Annealed has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 83% of stainless steel grades. It melts at 1,454°C (2,649 °F).

Advantages

  • High electrical conductivity — 3.1 % IACS, better than 99% of stainless steel grades
  • Polishes to a fine finish — 85/100, better than 97% of stainless steel grades
  • Conducts heat well — 24.9 W/m·K (14.4 BTU/hr·ft·°F), better than 87% of stainless steel grades
  • Easy to machine — 45/100, better than 84% of stainless steel grades

Limitations

  • Needs corrosion protection — 38/100, worse than 95% of stainless steel grades
  • Difficult to weld — 25/100, worse than 92% of stainless steel grades
  • Limited ductility — 20%, worse than 79% of stainless steel grades
  • Limited service temperature — 400°C (752 °F), worse than 78% of stainless steel grades

S42010 Annealed properties

Typical room-temperature values for S42010 Annealed; 14 are specific to this condition. Other listed values are S42010 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

S42010 Annealed has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 83% of stainless steel grades. It melts at 1,454°C (2,649 °F).

Density7.7 g/cm³0.28 lb/in³
Melting Point (Solidus)1,454°C2,649 °F
Liquidus Temperature1,510°C2,750 °F

Mechanical16

S42010 Annealed has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 760 MPa (110 ksi) — stronger than 70% of stainless steel grades. Elongation at break is 20% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus78 GPa11.3 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)760 MPa110 ksi
Yield Strength (0.2% offset)450 MPa65.3 ksi
Elongation at Break20%
Reduction in Area50%
Compressive Strength460 MPa66.7 ksi
Shear Strength480 MPa69.6 ksi
Fatigue Strength (Endurance Limit)350 MPa50.8 ksi
Charpy V-Notch Impact (RT)40 J29.5 ft·lbf
Hardness, Brinell225 HB
Hardness, Rockwell B98 HRB
Hardness, Rockwell C20 HRC
Hardness, Vickers235 HV

Thermal6

S42010 Annealed is rated for continuous service to 400°C (752 °F). It conducts heat at 24.9 W/m·K (14.4 BTU/hr·ft·°F), better than 87% of stainless steel grades. Thermal expansion is 10.3 µm/m·K (5.72 µin/in·°F).

Thermal Conductivity24.9 W/m·K14.4 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.3 µm/m·K5.7 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-40°C-40 °F

Electrical3

S42010 Annealed conducts electricity at 3.1 % IACS, better than 99% of stainless steel grades.

Electrical Conductivity3.1 % IACS
Electrical Resistivity5.5×10⁻⁷ Ω·m21.7 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (38/100), worse than 95% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.3 V
Corrosion ResistanceFair38/100
Chemical Resistance SummaryGood in fresh water, steam, mild organic acids, food acids and atmospheric exposure when hardened, tempered below 400 °C and passivated; poor in chlorides, seawater, reducing acids (HCl, H2SO4) and in the annealed or high-temper-embrittled condition.

Sustainability4

Producing a kilogram of S42010 Annealed takes about 53 MJ of energy and emits 4.3 kg of CO₂ — less than 67% of stainless steel grades. Typical recycled content is 55%.

Embodied Energy (primary production)53 MJ/kg22,786 BTU/lb
Embodied Carbon (primary production)4.3 kg CO₂/kg
Embodied Water90 L/kg10.8 gal/lb
Typical Recycled Content55%

Manufacturability8

S42010 Annealed's machinability is fair (45/100, better than 84% of stainless steel grades); weldability poor (25/100); formability fair (35/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)50%
WeldabilityPoor25/100
Formability (cold)Fair35/100
CastabilityFair40/100
Brazeability / SolderabilityFair45/100
PolishabilityExcellent85/100
Anodizing Responsen/a — ferrous alloy; use passivation (ASTM A967), electropolish, black oxide or hard chrome instead

Common Calculations5

Specific Strength (UTS / density)calculated99 kN·m/kg
Specific Stiffness (E / density)calculated26 MN·m/kg
Modulus of Resiliencecalculated506 kJ/m³
Thermal Diffusivitycalculated7 mm²/s
Thermal Shock Resistance Indexcalculated9

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with S42010 Annealed

Is S42010 easy to machine?

Machine in the annealed condition with sharp, rigid, positive-rake carbide tooling, heavy feeds and generous coolant; above ~45 HRC switch to grinding, CBN or EDM.

Can S42010 be welded?

Air-hardening and crack-prone — preheat 200–300 °C, use 410/410NiMo filler, keep interpass hot and temper immediately after welding; welding of hardened parts is not recommended.

Can S42010 be formed, bent or molded?

Only light cold forming in the annealed state with generous bend radii; hot work at 1050–1200 °C and slow-cool or full anneal at 840–900 °C before machining.

What surface finishes work on S42010?

Passivate per ASTM A967 (nitric or citric) after machining for full corrosion resistance; takes a fine mirror polish and accepts hard chrome, PVD or black oxide, but avoid tempering/bake above 300 °C on low-tempered parts.

S42010 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Chardening carbon0.15 – 0.30.22
Mn≤ 10.6
Si≤ 10.4
Pimpurity≤ 0.04—
Simpurity≤ 0.03—
Cr13.5 – 1514.2
Nitoughness / hardenability0.4 – 10.7
Mopitting resistance and temper strength0.4 – 10.7
Febalance—

S42010 Annealed — frequently asked

What is S42010 Annealed used for?

S42010 Annealed is typically used for surgical and dental instruments, cutlery and blades, bearings and valve parts and wear-resistant tooling. In short: harder than standard 420; mo-modified corrosion edge; four Q&T hardness bands.

What is the yield strength of S42010 Annealed?

S42010 Annealed has a typical yield strength of 450 MPa (65.3 ksi) and a tensile strength of 760 MPa (110 ksi) — stronger than 70% of stainless steel grades. Strength varies by condition: see the 6 listed tempers.

Is S42010 Annealed easy to machine?

Reasonably — machinability is rated fair (45/100, better than 84% of stainless steel grades). Machine in the annealed condition with sharp, rigid, positive-rake carbide tooling, heavy feeds and generous coolant; above ~45 HRC switch to grinding, CBN or EDM.

Can S42010 Annealed be welded?

Not readily — weldability is rated poor (25/100). Air-hardening and crack-prone — preheat 200–300 °C, use 410/410NiMo filler, keep interpass hot and temper immediately after welding; welding of hardened parts is not recommended.

What surface finishes work on S42010 Annealed?

Passivate per ASTM A967 (nitric or citric) after machining for full corrosion resistance; takes a fine mirror polish and accepts hard chrome, PVD or black oxide, but avoid tempering/bake above 300 °C on low-tempered parts.

Can S42010 Annealed be formed, bent or molded?

Only light cold forming in the annealed state with generous bend radii; hot work at 1050–1200 °C and slow-cool or full anneal at 840–900 °C before machining.

What is the maximum service temperature of S42010 Annealed?

S42010 Annealed is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between S42010 Annealed and S42010-CD?

Annealed is the default condition — standard stocked condition for machining and forming before customer hardening. CD: pick for straight, close-tolerance bar with higher as-supplied strength for parts finished without hardening. Yield strength is 450 MPa in Annealed versus 690 MPa in CD.

Sources

  1. ASTM A276/A276M Stainless Steel Bars and Shapes — ASTM International (2023)
  2. ASTM A473 Stainless Steel Forgings — ASTM International (2020)
  3. SAE J1086 / UNS Numbering of Metals and Alloys — SAE International (2019)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.13B — Corrosion: Materials — ASM International (2005)
  6. Martensitic stainless bar (420 modified, Mo-bearing) technical data — Crucible / Universal Stainless (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.