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Stainless Steel CA40 H+T 540

Heat-treated state

ASTM CA40 · UNS J91153

H+T 540 = quenched, tempered 480–590 °C

Higher-strength option; avoid the 400–550 °C band where temper embrittlement and reduced corrosion resistance occur unless toughness is secondary.

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Values for the H+T 540 condition

Other CA40 tempers and conditions

CA40 is listed in 6 conditions; see the grade overview at CA40.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest condition — choose for rough machining of complex castings before final hardening.41564024200 HB—
Normalized and tempered
Best-toughness heat treatment; use where impact and weld repair matter more than hardness.5307202220 HRC—
H+T 650Default
Austenitized 980–1010 °C, air/oil quenched, tempered 620–675 °C
Standard ASTM A743 CA40 supply condition — balanced 690 MPa-class strength with usable ductility and corrosion resistance.6207951824 HRC—
As fabricated
Shipping/intermediate condition only — as-cast martensite is hard and crack-prone; always heat treat before service.650900543 HRC2.8 % IACS
H+T 540This page
Quenched, tempered 480–590 °C
Higher-strength option; avoid the 400–550 °C band where temper embrittlement and reduced corrosion resistance occur unless toughness is secondary.7901,0001333 HRC—
Quenched, tempered 260–370 °C
Pick for wear surfaces, valve seats and pump wear rings where hardness ≥ 38 HRC matters and impact loading is low.1,0001,300741 HRC—

What is CA40 H+T 540?

CA40 H+T 540 is CA40 heat treated to H+T 540 — higher-strength option; avoid the 400–550 °C band where temper embrittlement and reduced corrosion resistance occur unless toughness is secondary. CA40 H+T 540 has a yield strength of 790 MPa (115 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 96% of stainless steel grades. Elongation at break is 13% and the elastic modulus is 200 GPa (29 Msi). CA40 H+T 540 has a density of 7.61 g/cm³ (0.275 lb/in³), lighter than 96% of stainless steel grades. It melts at 1,480°C (2,696 °F). H+T 650 is the default condition FabDigit quotes; H+T 540 is available on request or by drawing note.

Advantages

  • Low embodied carbon — 2.9 kg CO₂/kg, better than 98% of stainless steel grades
  • High strength — 790 MPa (115 ksi), better than 96% of stainless steel grades
  • High electrical conductivity — 3 % IACS, better than 95% of stainless steel grades
  • Conducts heat well — 24.2 W/m·K (14 BTU/hr·ft·°F), better than 83% of stainless steel grades

Limitations

  • Needs corrosion protection — 33/100, worse than 98% of stainless steel grades
  • Limited formability — 8/100, worse than 97% of stainless steel grades
  • Low fracture toughness — 45 MPa·√m (41 ksi·√in), worse than 95% of stainless steel grades
  • Limited ductility — 13%, worse than 93% of stainless steel grades
  • Difficult to weld — 28/100, worse than 90% of stainless steel grades

CA40 H+T 540 properties

Typical room-temperature values for CA40 H+T 540; 14 are specific to this condition. Other listed values are CA40 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

CA40 H+T 540 has a density of 7.61 g/cm³ (0.275 lb/in³), lighter than 96% of stainless steel grades. It melts at 1,480°C (2,696 °F).

Density7.61 g/cm³0.27 lb/in³
Melting Point (Solidus)1,480°C2,696 °F
Liquidus Temperature1,520°C2,768 °F

Mechanical16

CA40 H+T 540 has a yield strength of 790 MPa (115 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 96% of stainless steel grades. Elongation at break is 13% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus78 GPa11.3 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)1,000 MPa145 ksi
Yield Strength (0.2% offset)790 MPa115 ksi
Elongation at Break13%
Reduction in Area35%
Compressive Strength650 MPa94.3 ksi
Shear Strength490 MPa71.1 ksi
Fatigue Strength (Endurance Limit)420 MPa60.9 ksi
Fracture Toughness (K_IC)45 MPa·√m41 ksi·√in
Charpy V-Notch Impact (RT)12 J8.9 ft·lbf
Hardness, Brinell310 HB
Hardness, Rockwell C33 HRC
Hardness, Vickers325 HV

Thermal6

CA40 H+T 540 is rated for continuous service to 450°C (842 °F). It conducts heat at 24.2 W/m·K (14 BTU/hr·ft·°F), better than 83% of stainless steel grades. Thermal expansion is 10.4 µm/m·K (5.78 µin/in·°F).

Thermal Conductivity24.2 W/m·K14 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.4 µm/m·K5.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)450°C842 °F
Min Service Temperature-20°C-4 °F

Electrical3

CA40 H+T 540 conducts electricity at 3 % IACS, better than 95% of stainless steel grades.

Electrical Conductivity3 % IACS
Electrical Resistivity5.7×10⁻⁷ Ω·m22.4 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (33/100), worse than 98% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.32 V
Corrosion ResistancePoor33/100
Chemical Resistance SummaryGood in fresh water, steam, mild atmospheres, dilute organic acids and many mineral oils when in the hardened-and-tempered (passive) state; poor in chlorides, seawater, reducing acids (HCl, dilute H2SO4) — pitting and stress-corrosion risk rises with hardness.

Sustainability4

Producing a kilogram of CA40 H+T 540 takes about 40 MJ of energy and emits 2.9 kg of CO₂ — less than 97% of stainless steel grades. Typical recycled content is 75%.

Embodied Energy (primary production)40 MJ/kg17,197 BTU/lb
Embodied Carbon (primary production)2.9 kg CO₂/kg
Embodied Water90 L/kg10.8 gal/lb
Typical Recycled Content75%

Manufacturability8

CA40 H+T 540's machinability is poor (30/100, worse than 70% of stainless steel grades); weldability poor (28/100); formability not recommended (8/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)28%
WeldabilityPoor28/100
Formability (cold)Not recommended8/100
CastabilityVery good72/100
Brazeability / SolderabilityFair50/100
PolishabilityVery good72/100
Anodizing Responsen/a — ferrous alloy; use passivation (ASTM A967), hard chrome or nitriding instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with CA40 H+T 540

Is CA40 easy to machine?

Machine in the annealed or high-temper condition with rigid setups, sharp carbide (C2/C6) tooling, positive rake and generous flood coolant; above ~35 HRC switch to ceramic/CBN or grinding.

Can CA40 be welded?

Weldable only with care: preheat 200–315 °C, use 410/410NiMo or austenitic 309 filler, maintain interpass temperature, and temper immediately after welding to avoid hydrogen and quench cracking.

Can CA40 be formed, bent or molded?

Sand or investment cast with generous risering and controlled cooling; slow cool through the martensite range and stress-relieve/anneal before shakeout stresses cause cracking — no cold forming.

What surface finishes work on CA40?

Passivate per ASTM A967 after machining to restore the chromium oxide film; takes hard chrome plating, nitriding or a bright mechanical polish, but never anodize.

CA40 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Chigher C than CA15 — source of extra hardness0.2 – 0.40.3
Mn≤ 10.6
Si≤ 1.50.9
P≤ 0.04—
SCA40F free-machining variant raises S deliberately≤ 0.04—
Cr11.5 – 1412.8
Ni≤ 10.5
Moresidual; not intentionally added≤ 0.5—
Febalance—

CA40 H+T 540 — frequently asked

What is CA40 H+T 540 used for?

CA40 H+T 540 is typically used for valve seats and trim, wear rings, pump parts and cutlery-grade castings. In short: hardest standard CA grade; wear-resistant cast martensitic; lower toughness than CA15.

What is the yield strength of CA40 H+T 540?

CA40 H+T 540 has a typical yield strength of 790 MPa (115 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 96% of stainless steel grades. Strength varies by condition: see the 6 listed tempers.

Is CA40 H+T 540 easy to machine?

Not especially — machinability is rated poor (30/100, worse than 70% of stainless steel grades). Machine in the annealed or high-temper condition with rigid setups, sharp carbide (C2/C6) tooling, positive rake and generous flood coolant; above ~35 HRC switch to ceramic/CBN or grinding.

Can CA40 H+T 540 be welded?

Not readily — weldability is rated poor (28/100). Weldable only with care: preheat 200–315 °C, use 410/410NiMo or austenitic 309 filler, maintain interpass temperature, and temper immediately after welding to avoid hydrogen and quench cracking.

What surface finishes work on CA40 H+T 540?

Passivate per ASTM A967 after machining to restore the chromium oxide film; takes hard chrome plating, nitriding or a bright mechanical polish, but never anodize.

Can CA40 H+T 540 be formed, bent or molded?

Sand or investment cast with generous risering and controlled cooling; slow cool through the martensite range and stress-relieve/anneal before shakeout stresses cause cracking — no cold forming.

What is the maximum service temperature of CA40 H+T 540?

CA40 H+T 540 is rated for continuous use to about 450°C (842 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between CA40 H+T 650 and CA40-A?

H+T 650 is the default condition — standard ASTM A743 CA40 supply condition — balanced 690 MPa-class strength with usable ductility and corrosion resistance. A: softest condition — choose for rough machining of complex castings before final hardening. Yield strength is 620 MPa in H+T 650 versus 415 MPa in A.

Sources

  1. ASTM A743/A743M — Castings, Iron-Chromium, Iron-Chromium-Nickel, Corrosion Resistant, for General Application — ASTM International (2019)
  2. ASTM A487/A487M — Steel Castings Suitable for Pressure Service — ASTM International (2020)
  3. Steel Castings Handbook, Supplement 8 — High Alloy Data Sheets, Corrosion Series — Steel Founders' Society of America (2004)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.13B — Corrosion: Materials — ASM International (2005)
  6. GB/T 2100 / GB/T 8492 (ZG2Cr13 ) (2017)
  7. JIS G 5121 — Corrosion-resistant steel castings (SCS2A) — JSA (2003)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.