FabDigit

FEP · reinforced grade

FEP-GF20

Properties of the GF20 condition, compared with the other FEP grades.

Use where FEP's chemical resistance is needed but creep, stiffness and dimensional stability of the unfilled resin are inadequate.

What is FEP-GF20?

FEP-GF20 is FEP in the GF20 grade — use where FEP's chemical resistance is needed but creep, stiffness and dimensional stability of the unfilled resin are inadequate. FEP-GF20 has a yield strength of 13 MPa (1.89 ksi) and a tensile strength of 24 MPa (3.48 ksi) — weaker than 91% of polymer grades. Elongation at break is 15% and the elastic modulus is 0.48 GPa (0.0696 Msi). FEP-GF20 has a density of 2.25 g/cm³ (0.0813 lb/in³), heavier than 100% of polymer grades. Its glass-transition temperature is -90°C (-130 °F). Unfilled is the default condition FabDigit quotes; GF20 is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 98/100, better than 99% of polymer grades
  • Good UV / weathering resistance — 98/100, better than 99% of polymer grades
  • Low moisture uptake — 0.01%, better than 97% of polymer grades
  • High service temperature — 205°C (401 °F), better than 88% of polymer grades
  • Readily welded — 80/100, better than 84% of polymer grades

Limitations

  • Heavy — 2.25 g/cm³ (0.0813 lb/in³), worse than 100% of polymer grades
  • Low strength — 13 MPa (1.89 ksi), worse than 91% of polymer grades
  • High embodied carbon — 12 kg CO₂/kg, worse than 91% of polymer grades
  • High mold shrinkage — 2%, worse than 81% of polymer grades
  • Difficult to machine — 45/100, worse than 77% of polymer grades

FEP-GF20 properties

Typical room-temperature values for FEP-GF20 — 9 properties are specific to this condition; the rest are grade-level values shared by every FEP grade. Each bar shows where the value sits among the polymer grades in FabDigit's library — further right is higher.

Physical7

FEP-GF20 has a density of 2.25 g/cm³ (0.0813 lb/in³), heavier than 100% of polymer grades. Its glass-transition temperature is -90°C (-130 °F).

Density2.25 g/cm³0.08 lb/in³
Melting Temperature (Tm)260°C500 °F
Glass Transition (Tg)-90°C-130 °F
Water Absorption (24 h)0.01%
Water Absorption (Saturation)0.01%
Refractive Index1.344
Light Transmission95%

Mechanical11

FEP-GF20 has a yield strength of 13 MPa (1.89 ksi) and a tensile strength of 24 MPa (3.48 ksi) — weaker than 91% of polymer grades. Elongation at break is 15% and the elastic modulus is 0.48 GPa (0.0696 Msi).

Elastic (Young's) Modulus0.48 GPa0.07 Msi
Shear Modulus0.18 GPa0.03 Msi
Poisson's Ratio0.45
Tensile Strength (Ultimate)24 MPa3.5 ksi
Yield Strength (0.2% offset)13 MPa1.9 ksi
Elongation at Break15%
Compressive Strength16 MPa2.3 ksi
Flexural Modulus1.5 GPa0.22 Msi
Izod Impact, Notched2,700 J/m50.6 ft·lbf/in
Hardness, Shore D63 Shore D
Hardness, Rockwell R25 HRR

Thermal10

FEP-GF20 is rated for continuous service to 205°C (401 °F). It conducts heat at 0.2 W/m·K (0.116 BTU/hr·ft·°F), worse than 56% of polymer grades. Thermal expansion is 55 µm/m·K (30.6 µin/in·°F).

Thermal Conductivity0.2 W/m·K0.12 BTU/hr·ft·°F
Specific Heat Capacity1,170 J/kg·K0.28 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)55 µm/m·K30.6 µin/in·°F
Max Service Temperature (continuous)205°C401 °F
Min Service Temperature-200°C-328 °F
Heat Deflection Temp. @ 0.45 MPa70°C158 °F
Heat Deflection Temp. @ 1.8 MPa51°C124 °F
Flammability (UL 94)V-0 (typically rated at 0.25 mm and above; also 5VA in thick sections)
Limiting Oxygen Index95%
Max Service Temperature (short-term)230°C446 °F

Electrical7

FEP-GF20 is an electrical insulator with a dielectric strength of 24 kV/mm (609.6 V/mil) and a resistivity of 1×10¹⁶ Ω·m.

Electrical Resistivity1×10¹⁶ Ω·m3.94×10²³ µΩ·in
Dielectric Strength24 kV/mm610 V/mil
Dielectric Constant (1 MHz)2.1
Dissipation Factor (1 MHz)6×10⁻⁴
Volume Resistivity1×10¹⁸ Ω·cm
Surface Resistivity1×10¹⁶ Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is excellent (98/100), better than 99% of polymer grades. UV resistance is excellent.

Corrosion ResistanceExcellent98/100
UV / Weathering ResistanceExcellent98/100
Chemical Resistance SummaryEssentially inert to acids, bases, solvents, fuels and oxidizers over its full service range; attacked only by molten alkali metals, elemental fluorine and some fluorinating agents at elevated temperature. Absorbs very little water; can be permeated slowly by small gas molecules.

Sustainability4

Producing a kilogram of FEP-GF20 takes about 220 MJ of energy and emits 12 kg of CO₂ — more than 90% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)220 MJ/kg94,583 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content0%

Manufacturability8

FEP-GF20's machinability is fair (45/100, worse than 77% of polymer grades); weldability very good (80/100); formability very good (75/100).

MachinabilityFair45/100
WeldabilityVery good80/100
Formability (cold)Very good75/100
PolishabilityFair45/100
Mold Shrinkage2%
Melt Flow Rate7 g/10 min
Processing Melt Temperature (typ.)350°C662 °F
Mold Temperature (typ.)200°C392 °F

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other FEP grades and fills

FEP is also supplied in 5 other conditions. The full side-by-side table is on the FEP overview.

Working with FEP-GF20

Is FEP easy to machine?

Machines easily but is soft and springy — use sharp positive-rake carbide tools, high speed, light feed, and support thin walls; expect elastic recovery, so cut slightly oversize and allow parts to relax before final measurement.

Can FEP be welded?

Fully melt-fusible: hot-gas, heat-sealing, impulse and butt-fusion joining all work above ~300 °C; adhesive bonding requires sodium-etch or plasma surface treatment.

Can FEP be formed, bent or molded?

Extrude/injection mould at 315–380 °C melt with corrosion-resistant (Hastelloy/nickel-alloy) screws and dies; use ~200 °C tool temperature, slow cooling to limit voids, and mandatory HF-rated ventilation.

What surface finishes work on FEP?

Cannot be painted or plated without sodium-naphthalene etch or plasma activation; normally used as-moulded with a naturally low-friction, non-stick, translucent surface.

FEP chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
tetrafluoroethylene (TFE)wt% of copolymer backbone85 – 9588
hexafluoropropylene (HFP)comonomer that lowers Tm and enables melt processing5 – 1512
perfluoro(alkyl vinyl ether) (PPVE)optional third monomer in modified FEP (e.g. FEP-100 series) for crack resistance0 – 10.3

FEP-GF20 — frequently asked

What is FEP-GF20 used for?

FEP-GF20 is typically used for high-frequency coaxial cable insulation, corrosion-resistant tubing and pipe linings, transparent chemical labware, solar module and chemical process film, medical catheters and tubing and heat-shrink sleeving. In short: high-heat chemical resistant.

What is the yield strength of FEP-GF20?

FEP-GF20 has a typical yield strength of 13 MPa (1.89 ksi) and a tensile strength of 24 MPa (3.48 ksi) — weaker than 91% of polymer grades. Strength varies by condition: see the 6 listed tempers.

Is FEP-GF20 easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 77% of polymer grades). Machines easily but is soft and springy — use sharp positive-rake carbide tools, high speed, light feed, and support thin walls; expect elastic recovery, so cut slightly oversize and allow parts to relax before final measurement.

Can FEP-GF20 be welded?

Yes — weldability is rated very good (80/100). Fully melt-fusible: hot-gas, heat-sealing, impulse and butt-fusion joining all work above ~300 °C; adhesive bonding requires sodium-etch or plasma surface treatment.

What surface finishes work on FEP-GF20?

Cannot be painted or plated without sodium-naphthalene etch or plasma activation; normally used as-moulded with a naturally low-friction, non-stick, translucent surface.

Can FEP-GF20 be formed, bent or molded?

Extrude/injection mould at 315–380 °C melt with corrosion-resistant (Hastelloy/nickel-alloy) screws and dies; use ~200 °C tool temperature, slow cooling to limit voids, and mandatory HF-rated ventilation.

What is the maximum service temperature of FEP-GF20?

FEP-GF20 is rated for continuous use to about 205°C (401 °F), and briefly to 230°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in FEP-GF20?

Yes — FEP-GF20 is available for CNC machining, sheet metal and injection molding with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM D2116 – Standard Specification for FEP-Fluorocarbon Molding and Extrusion MaterialsASTM International (2018)
  2. ASTM D3159 – FEP Fluorocarbon Film (Extruded)ASTM International (2015)
  3. Teflon FEP Fluoroplastic Resin – Properties HandbookChemours (formerly DuPont) (2019)
  4. Neoflon FEP Technical InformationDaikin Industries (2020)
  5. Dyneon FEP Product Comparison Guide3M / Dyneon (2018)
  6. Fluoroplastics Vol. 1 & 2 (Melt-Processible Fluoropolymers)Ebnesajjad / Elsevier (2015)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.