FabDigit

CNC Plastic Machining

Machined plastic prototypes and production parts in seven engineering plastics, from one piece.

7 plastics
POM, PA, PEEK, PC, ABS, PTFE, UHMW
0.8–0.9×
Delrin cost vs 6061 aluminum
No mold
Machined from plate and rod
From 1 pc
No minimum order
Part held in a vise on a 3-axis CNC milling machine table

Machining makes real engineering-plastic parts with no tooling, so it fits prototypes and runs too small for a mold. Delrin is the usual first choice: stable, slippery and quick to cut. PEEK covers heat and chemicals; UHMW and PTFE cover wear and low friction.

Commonly used for:

  • Gears, bushings and wear parts
  • Insulators and spacers
  • Fixtures and nests
  • Clear covers and windows
  • Pre-mold prototypes

What we make in plastic

Functional plastic parts that must slide, insulate or resist chemicals.

Gears and bushings

Delrin and nylon parts that run without lubrication.

Wear strips and guides

UHMW-PE liners, rails and slides for conveyors.

Insulators and spacers

Electrical and thermal breaks in PEEK, PTFE or POM.

Fixtures and nests

Soft-touch locators that do not mark the parts they hold.

Clear parts

Polycarbonate covers, windows and light pipes.

Seals and valve seats

PTFE and PEEK parts for fluids and chemicals.

Plastic machining capabilities

What the standard order holds. Tighter values are quoted per feature from your drawing.

Tolerances

±0.025 mm on stable plastics such as Delrin and PEEK

Plastics grow with heat and, for nylon, with moisture. Soft plastics such as UHMW and PTFE need wider tolerances; keep tight ones to fits.

Part size

3,000 × 1,500 × 600 mm milled, the same machines as metal

Plastic plate and rod sizes set the practical limit; large parts are reviewed by an engineer.

Walls

1.5 mm as a starting point

A published starting value for plastic walls, not a limit. Thin plastic walls flex under the cutter and warp as stress releases.

Cost

From 0.8× the price of the same part in 6061 aluminum

Delrin is cheaper than aluminum. PEEK is the exception: the stock itself costs like a specialty alloy.

PlasticCost vs 6061-T6
Delrin (POM)0.8–0.9×
PEEK2–3×

Threads

Tapped, or brass inserts for repeated assembly

Plastic threads wear quickly. Call out heat-set or helical inserts where screws go in and out.

Finish

As machined, deburred

Polycarbonate can be polished for clarity on request. Tool marks stay visible on other plastics.

Inspection

First-article on every order

Dimensional reports and material certificates are available on request.

Plastics

Each links to its datasheet with properties and typical uses.

Low friction and wear

High performance

Compare grades side by side
Machining plastics — machinability and relative cost
MaterialMachinabilityCostUse it for
POM-CExcellent$$Chemical-resistant gears; Bearings and bushings; Slide plates and wear guides
PA6Very good$Automotive gears; Pulleys; Caster wheels
ABSExcellent$Electronic enclosures and housings; Power tool housings; Computer keyboards
PCVery good$Machine guards and safety shields; Clear windows and glazing panels; Lighting lenses and light pipes
PEEKVery good$$$$$Spinal fusion implants; Aerospace seals and back-up rings; Downhole oil and gas seals
PTFEGood$$$Seals; Gaskets; Liners
UHMW-PEFair$$Chute and hopper liners; Conveyor wear strips; Conveyor guide rails and curves

Machinability and weldability are the library’s 0–100 scores (Excellent ≥ 85 … Poor < 35); cost is the relative tier, not a price. Every grade links to its datasheet with tempers, heat treatments and the finishes it takes.

All CNC machining grades

Which plastic?

Start with Delrin and move only when heat, chemicals or wear demand it.

PlasticKnown forWatch out for
Delrin (POM)defaultStiff, stable and slippery; the easiest plastic to hold tight.Hard to glue or bond.
Nylon 6toughTough and wear resistant; good for gears.Absorbs water and grows; tolerances drift.
PEEKheat, chemicalsStrength and chemical resistance well above 200 °C.Stock price; quote it only where it is needed.
Polycarbonateclear, impactClear and very impact resistant.Scratches; stress cracks with some solvents.
UHMW-PE / PTFElow frictionVery low friction and chemical resistance.Soft; hard to hold tight tolerances.

How to order

  1. 1Upload a STEP file.Pick the plastic, finish and quantity. Add a PDF drawing for tolerances and threads.
  2. 2Review price and DFM.Standard and expedited ship dates side by side for your exact part.
  3. 3Order online.Every order is first-article inspected before it ships.

Questions about CNC plastics

Which plastic is best for CNC machining?

Delrin (POM). It is stiff, dimensionally stable and cuts cleanly, so it holds tolerances better than most plastics. It is also cheaper than aluminum for the same part.

Is machined plastic cheaper than aluminum?

Delrin usually costs about 0.8–0.9× the same part in 6061 aluminum. PEEK costs about 2–3×, because the stock is expensive.

Machining or 3D printing for plastic parts?

Machine when you need a specific engineering plastic, tight tolerances or a smooth finish. Print when the shape has internal features or you need many design iterations quickly.

When should I switch to injection molding?

Usually past a few hundred identical parts, once the design is frozen. Machining has no tooling cost, so it wins for prototypes and small runs.

Can you machine clear parts?

Yes, in polycarbonate. Machined faces come out translucent; ask for polishing on the faces that must be clear.

Price your plastic part now

Upload a STEP file and get a price, ship date and DFM notes in minutes.