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Aluminum ER1188-F (As fabricated)

Temper

ASTM AWS A5.10 ER1188 · EN S Al 1450

Supply condition for coiled bulk or drum-pack filler where mechanical properties are not specified.

High cost $$$$

Values for the F condition

Other ER1188 tempers and conditions

ER1188 is listed in 4 conditions; see the grade overview at ER1188.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AWDefault
As-welded deposit
Use for design/QA of the deposited weld metal made with ER1188 on high-purity 1000-series base metal.20504518 HB64 % IACS
Annealed
Soft annealed cut-length rod (1.6–4.0 mm) for GTAW where feeding stiffness is not needed and cleanest metal is wanted.22604518 HB64.5 % IACS
FThis page
As fabricated
Supply condition for coiled bulk or drum-pack filler where mechanical properties are not specified.50852024 HB64 % IACS
Strain hardened, half hard
Standard temper for 0.8–1.6 mm GMAW spool wire, drawn stiff enough to feed without birdnesting.95110630 HB63.5 % IACS

What is ER1188-F?

ER1188-F is ER1188 in the F temper — supply condition for coiled bulk or drum-pack filler where mechanical properties are not specified. ER1188-F has a yield strength of 50 MPa (7.25 ksi) and a tensile strength of 85 MPa (12.3 ksi) — weaker than 95% of aluminum grades. Elongation at break is 20% and the elastic modulus is 68 GPa (9.86 Msi). ER1188-F has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 59% of aluminum grades. It melts at 657°C (1,215 °F). AW is the default condition FabDigit quotes; F is available on request or by drawing note.

Advantages

  • High electrical conductivity — 64 % IACS, better than 100% of aluminum grades
  • Readily welded — 96/100, better than 100% of aluminum grades
  • Conducts heat well — 233 W/m·K (134.6 BTU/hr·ft·°F), better than 99% of aluminum grades
  • Polishes to a fine finish — 92/100, better than 99% of aluminum grades
  • Good corrosion resistance — 78/100, better than 94% of aluminum grades

Limitations

  • High embodied carbon — 16 kg CO₂/kg, worse than 98% of aluminum grades
  • Difficult to machine — 25/100, worse than 96% of aluminum grades
  • Low strength — 50 MPa (7.25 ksi), worse than 95% of aluminum grades
  • Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades

ER1188-F properties

Typical room-temperature values for ER1188-F; 18 are specific to this condition. Other listed values are ER1188 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

ER1188-F has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 59% of aluminum grades. It melts at 657°C (1,215 °F).

Density2.7 g/cm³0.1 lb/in³
Melting Point (Solidus)657°C1,215 °F
Liquidus Temperature660°C1,220 °F

Mechanical10

ER1188-F has a yield strength of 50 MPa (7.25 ksi) and a tensile strength of 85 MPa (12.3 ksi) — weaker than 95% of aluminum grades. Elongation at break is 20% and the elastic modulus is 68 GPa (9.86 Msi).

Elastic (Young's) Modulus68 GPa9.9 Msi
Shear Modulus25.5 GPa3.7 Msi
Bulk Modulus75 GPa10.9 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)85 MPa12.3 ksi
Yield Strength (0.2% offset)50 MPa7.3 ksi
Elongation at Break20%
Shear Strength55 MPa8 ksi
Fatigue Strength (Endurance Limit)28 MPa4.1 ksi
Hardness, Brinell24 HB

Thermal6

ER1188-F is rated for continuous service to 120°C (248 °F). It conducts heat at 233 W/m·K (134.6 BTU/hr·ft·°F), better than 99% of aluminum grades. Thermal expansion is 23.6 µm/m·K (13.1 µin/in·°F).

Thermal Conductivity233 W/m·K135 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.6 µm/m·K13.1 µin/in·°F
Latent Heat of Fusion397 J/g171 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-269°C-452 °F

Electrical3

ER1188-F conducts electricity at 64 % IACS, better than 100% of aluminum grades.

Electrical Conductivity64 % IACS
Electrical Resistivity2.69×10⁻⁸ Ω·m1.06 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 94% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.85 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryExcellent in neutral water, atmosphere and many organics thanks to a very clean passive oxide; attacked by strong alkalis (pH>9), HCl and mercury salts; high purity gives outstanding resistance to pitting and to concentrated H2O2/organic chemicals.

Sustainability4

Producing a kilogram of ER1188-F takes about 240 MJ of energy and emits 16 kg of CO₂ — more than 98% of aluminum grades. Typical recycled content is 0%.

Embodied Energy (primary production)240 MJ/kg103,182 BTU/lb
Embodied Carbon (primary production)16 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content0%

Manufacturability8

ER1188-F's machinability is poor (25/100, worse than 96% of aluminum grades); weldability excellent (96/100); formability excellent (85/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityExcellent96/100
Formability (cold)Excellent85/100
CastabilityFair45/100
Brazeability / SolderabilityExcellent85/100
PolishabilityExcellent92/100
Anodizing Responseexcellent — high purity gives clear, bright anodic films with minimal streaking; preferred for bright-anodize and reflector work, colour matches high-purity 1000-series base metal

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ER1188-F

Is ER1188 easy to machine?

Rarely machined; if required use sharp polished high-rake carbide, high speed, low feed and flood lubricant to avoid smearing and built-up edge.

Can ER1188 be welded?

Designed as filler for GTAW/GMAW of 1050A/1060/1070/1080/1199 — use AC or He-rich shielding, keep the wire oxide-free and gloved, and expect very low joint strength so joints must not be load-bearing.

Can ER1188 be formed, bent or molded?

Extremely ductile in O temper; drawn H1x wire work-hardens fast, so re-anneal before tight coiling or re-drawing.

What surface finishes work on ER1188?

Takes bright chemical/electropolish and clear anodize with excellent clarity and colour match to high-purity base metal; avoid alkaline etch overexposure which pits the soft surface.

ER1188 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance.

ElementSpec limit (wt %)
Si≤ 0.06
Fe≤ 0.06
Cu≤ 0.01
Mn≤ 0.01
Mg≤ 0.01
Zn≤ 0.03
Ti≤ 0.01
VV + Ti combined limit also applies in AA registration≤ 0.05
Ga≤ 0.03
Berestricted for fume safety in AWS A5.10≤ 3×10⁻⁴
Others (each)total others 0.03 max≤ 0.01
Al99.88 % min aluminium≥ 99.88 (balance)

ER1188-F — frequently asked

What is ER1188-F used for?

ER1188-F is typically used for semiconductor process equipment, high-purity chemical piping and reflector fabrication. In short: highest-purity aluminum filler; highest conductivity filler wire; very low joint strength.

What is the yield strength of ER1188-F?

ER1188-F has a typical yield strength of 50 MPa (7.25 ksi) and a tensile strength of 85 MPa (12.3 ksi) — weaker than 95% of aluminum grades. Strength varies by condition: see the 4 listed tempers.

Is ER1188-F easy to machine?

Not especially — machinability is rated poor (25/100, worse than 96% of aluminum grades). Rarely machined; if required use sharp polished high-rake carbide, high speed, low feed and flood lubricant to avoid smearing and built-up edge.

Can ER1188-F be welded?

Yes — weldability is rated excellent (96/100). Designed as filler for GTAW/GMAW of 1050A/1060/1070/1080/1199 — use AC or He-rich shielding, keep the wire oxide-free and gloved, and expect very low joint strength so joints must not be load-bearing.

What surface finishes work on ER1188-F?

Takes bright chemical/electropolish and clear anodize with excellent clarity and colour match to high-purity base metal; avoid alkaline etch overexposure which pits the soft surface.

Can ER1188-F be formed, bent or molded?

Extremely ductile in O temper; drawn H1x wire work-hardens fast, so re-anneal before tight coiling or re-drawing.

What is the maximum service temperature of ER1188-F?

ER1188-F is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ER1188-AW and ER1188-H14?

AW is the default condition — use for design/QA of the deposited weld metal made with ER1188 on high-purity 1000-series base metal. H14: standard temper for 0.8–1.6 mm GMAW spool wire, drawn stiff enough to feed without birdnesting. Yield strength is 20 MPa in AW versus 95 MPa in H14.

Sources

  1. AWS A5.10/A5.10M — Welding Consumables — Wire Electrodes, Wires and Rods for Welding of Aluminium — AWS (2021)
  2. EN ISO 18273 — Wire electrodes, wires and rods for welding of aluminium and aluminium alloys (S Al 1450) — ISO (2015)
  3. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol. 6 — Welding, Brazing and Soldering — ASM International (1993)
  6. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.