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Aluminum 5654-H32

Temper

AA 5654 · UNS A95654 · EN AW-5654

H32 = strain hardened and stabilized, quarter hard

Best general-purpose sheet temper: useful strength gain while keeping good bending and welding behaviour.

Premium cost $$$

Values for the H32 condition

Other 5654 tempers and conditions

5654 is listed in 7 conditions; see the grade overview at 5654.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As-welded deposit
Use these numbers for design of welded joints made with 5654 filler on 5154/5254/5652-type base metal.1052151752 HB32 % IACS
ODefault
Annealed
Default for formed sheet/plate in hydrogen-peroxide and chemical tankage where maximum ductility and lowest sensitisation risk are wanted.1152402558 HB32.4 % IACS
Strain hardened from hot working only
Pick for hot-rolled plate and extruded shapes where no deliberate cold work is applied but minimum properties are guaranteed.1252402060 HB32.3 % IACS
H32This page
Strain hardened and stabilized, quarter hard
Best general-purpose sheet temper: useful strength gain while keeping good bending and welding behaviour.2052701567 HB32.3 % IACS
Strain hardened and stabilized, half hard
Choose where tank shell strength matters more than deep forming; still readily weldable.2302901373 HB32.2 % IACS
Strain hardened and stabilized, three-quarter hard
Higher-strength thin sheet for lightly formed panels and shells.2503101278 HB127 W/m·K
Strain hardened and stabilized, full hard
Maximum strain-hardened strength for flat or minimally formed parts; bending is limited and SCC caution applies.2703301080 HB32.1 % IACS

What is 5654-H32?

5654-H32 is 5654 in the H32 temper — best general-purpose sheet temper: useful strength gain while keeping good bending and welding behaviour. 5654-H32 has a yield strength of 205 MPa (29.7 ksi) and a tensile strength of 270 MPa (39.2 ksi) — stronger than 54% of aluminum grades. Elongation at break is 15% and the elastic modulus is 70.3 GPa (10.2 Msi). 5654-H32 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 593°C (1,099 °F). O is the default condition FabDigit quotes; H32 is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 85/100, better than 100% of aluminum grades
  • Readily welded — 92/100, better than 95% of aluminum grades
  • Forms and bends easily — 78/100, better than 87% of aluminum grades
  • Ductile — tolerates forming and impact — 15%, better than 82% of aluminum grades
  • Polishes to a fine finish — 65/100, better than 82% of aluminum grades

Limitations

  • Limited service temperature — 65°C (149 °F), worse than 97% of aluminum grades
  • Difficult to machine — 42/100, worse than 77% of aluminum grades

5654-H32 properties

Typical room-temperature values for 5654-H32; 12 are specific to this condition. Other listed values are 5654 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

5654-H32 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 593°C (1,099 °F).

Density2.66 g/cm³0.1 lb/in³
Melting Point (Solidus)593°C1,099 °F
Liquidus Temperature643°C1,189 °F

Mechanical11

5654-H32 has a yield strength of 205 MPa (29.7 ksi) and a tensile strength of 270 MPa (39.2 ksi) — stronger than 54% of aluminum grades. Elongation at break is 15% and the elastic modulus is 70.3 GPa (10.2 Msi).

Elastic (Young's) Modulus70.3 GPa10.2 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)270 MPa39.2 ksi
Yield Strength (0.2% offset)205 MPa29.7 ksi
Elongation at Break15%
Shear Strength165 MPa23.9 ksi
Fatigue Strength (Endurance Limit)125 MPa18.1 ksi
Hardness, Brinell67 HB
Hardness, Rockwell B25 HRB

Thermal6

5654-H32 is rated for continuous service to 65°C (149 °F). It conducts heat at 127 W/m·K (73.4 BTU/hr·ft·°F), worse than 69% of aluminum grades. Thermal expansion is 23.9 µm/m·K (13.3 µin/in·°F).

Thermal Conductivity127 W/m·K73.4 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.9 µm/m·K13.3 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)65°C149 °F
Min Service Temperature-270°C-454 °F

Electrical3

5654-H32 conducts electricity at 32.3 % IACS, worse than 61% of aluminum grades.

Electrical Conductivity32.3 % IACS
Electrical Resistivity5.4×10⁻⁸ Ω·m2.13 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (85/100), better than 100% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.87 V
Corrosion ResistanceExcellent85/100
Chemical Resistance SummaryExcellent in seawater, neutral salts, ammonia and concentrated hydrogen peroxide (Cu-free chemistry avoids catalytic decomposition); attacked by strong acids and by alkalis above pH ~9; avoid mercury and heavy-metal salt contamination.

Sustainability4

Producing a kilogram of 5654-H32 takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 20%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content20%

Manufacturability7

5654-H32's machinability is fair (42/100, worse than 77% of aluminum grades); weldability excellent (92/100); formability very good (78/100).

MachinabilityFair42/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityExcellent92/100
Formability (cold)Very good78/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood65/100
Anodizing Responsegood — clear and hard anodising respond well; high Mg can give a slightly grey/matte tone, chemical/bright finishing is fair

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 5654-H32

Is 5654 easy to machine?

Gummy in O/H112 — use sharp polished high-rake carbide, high speed, generous soluble-oil or alcohol-based lubricant; strain-hardened tempers chip much better.

Can 5654 be welded?

Excellent GTAW/GMAW behaviour with 5654 or 5356 filler; keep interpass temperature low and avoid prolonged >65 °C exposure to prevent Mg2Al3 grain-boundary sensitisation.

Can 5654 be formed, bent or molded?

Very good cold formability in O/H32; allow generous bend radii in H36/H38 and consider inter-anneal at 340 °C for severe drawing.

What surface finishes work on 5654?

Anodises to a clear-to-grey film and takes conversion coating and paint well; keep tooling and pickling baths free of copper and iron for peroxide-service parts.

5654 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiSi + Fe combined 0.45 max≤ 0.450.15
FeSi + Fe combined 0.45 max≤ 0.450.25
Cukept low to avoid catalysing H2O2 decomposition≤ 0.050.02
Mn≤ 0.010.01
Mg3.1 – 3.93.5
Cr0.15 – 0.350.25
Zn≤ 0.20.05
Ti+Zrgrain refinement0.05 – 0.150.1
Befiller wire limit in AWS A5.10; some registrations 0.0008 max≤ 3×10⁻⁴—
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

5654-H32 — frequently asked

What is 5654-H32 used for?

5654-H32 is typically used for hydrogen peroxide storage tanks, high-purity chemical piping welds and semiconductor fluid handling. In short: copper-free peroxide-service alloy; highest formability here; filler wire and sheet.

What is the yield strength of 5654-H32?

5654-H32 has a typical yield strength of 205 MPa (29.7 ksi) and a tensile strength of 270 MPa (39.2 ksi) — stronger than 54% of aluminum grades. Strength varies by condition: see the 7 listed tempers.

Is 5654-H32 easy to machine?

Not especially — machinability is rated fair (42/100, worse than 77% of aluminum grades). Gummy in O/H112 — use sharp polished high-rake carbide, high speed, generous soluble-oil or alcohol-based lubricant; strain-hardened tempers chip much better.

Can 5654-H32 be welded?

Yes — weldability is rated excellent (92/100). Excellent GTAW/GMAW behaviour with 5654 or 5356 filler; keep interpass temperature low and avoid prolonged >65 °C exposure to prevent Mg2Al3 grain-boundary sensitisation.

What surface finishes work on 5654-H32?

Anodises to a clear-to-grey film and takes conversion coating and paint well; keep tooling and pickling baths free of copper and iron for peroxide-service parts.

Can 5654-H32 be formed, bent or molded?

Very good cold formability in O/H32; allow generous bend radii in H36/H38 and consider inter-anneal at 340 °C for severe drawing.

What is the maximum service temperature of 5654-H32?

5654-H32 is rated for continuous use to about 65°C (149 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 5654-O and 5654-H38?

O is the default condition — default for formed sheet/plate in hydrogen-peroxide and chemical tankage where maximum ductility and lowest sensitisation risk are wanted. H38: maximum strain-hardened strength for flat or minimally formed parts; bending is limited and SCC caution applies. Yield strength is 115 MPa in O versus 270 MPa in H38.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. ASTM B209 / B209M — Aluminum and Aluminum-Alloy Sheet and Plate — ASTM International (2021)
  3. AWS A5.10/A5.10M — Bare Aluminum and Aluminum-Alloy Welding Electrodes and Rods — American Welding Society (2021)
  4. EN 573-3 / EN 1780 Aluminium alloy designations (EN AW-5654) — CEN (2019)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  6. ASM Handbook Vol. 13B — Corrosion: Materials (aluminium in chemical service) — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.