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Aluminum 2A12-T42

Temper

GB 2A12

T42 = solution treated by the user and naturally aged

Used when O-temper material is formed first and then heat treated by the fabricator.

Premium cost $$$

Values for the T42 condition

Other 2A12 tempers and conditions

2A12 is listed in 10 conditions; see the grade overview at 2A12.

Compare all 10 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Choose for deep forming, bending or cold heading before solution treatment.751852047 HB50 % IACS
Strain hardened from hot working only
Low-cost mill-finish bar or profile for non-critical parts that will be heat treated or lightly loaded.1502601270 HB42 % IACS
T42This page
Solution treated by the user and naturally aged
Used when O-temper material is formed first and then heat treated by the fabricator.26042519105 HB30 % IACS
T4Default
Solution heat treated and naturally aged
Default stocked condition for 2A12 plate, bar and extrusion — best mix of strength, toughness and residual formability.32547019120 HB30 % IACS
T3, stress relieved by stretching
Preferred for thick plate that will be heavily machined — low residual stress means minimal distortion.32547019120 HB30 % IACS
Solution heat treated, cold worked and naturally aged
Standard aerospace sheet condition where the extra cold work raises yield strength.34548518120 HB30 % IACS
T6, heat treated by the user
Same target properties as T6 but achieved by re-heat-treating O or T-temper stock after forming.3904709125 HB38 % IACS
Solution heat treated and artificially aged
Pick when a higher yield strength and better stress-corrosion behaviour than T4 are needed, at the cost of ductility.39547510125 HB38 % IACS
Solution treated, cold worked, artificially aged
High-yield sheet condition for skins and fittings that must resist creep/exfoliation better than T3.4504856128 HB38 % IACS
T8, stress relieved by stretching
Best choice for machined structural plate needing high yield strength, low residual stress and improved exfoliation resistance.4504806128 HB38 % IACS

What is 2A12-T42?

2A12-T42 is 2A12 in the T42 temper — used when O-temper material is formed first and then heat treated by the fabricator. 2A12-T42 has a yield strength of 260 MPa (37.7 ksi) and a tensile strength of 425 MPa (61.6 ksi) — stronger than 68% of aluminum grades. Elongation at break is 19% and the elastic modulus is 73 GPa (10.6 Msi). 2A12-T42 has a density of 2.78 g/cm³ (0.1 lb/in³), heavier than 74% of aluminum grades. It melts at 502°C (936 °F). T4 is the default condition FabDigit quotes; T42 is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 37 MPa·√m (33.7 ksi·√in), better than 94% of aluminum grades
  • Ductile — tolerates forming and impact — 19%, better than 87% of aluminum grades

Limitations

  • Needs corrosion protection — 28/100, worse than 99% of aluminum grades
  • Difficult to weld — 15/100, worse than 96% of aluminum grades
  • Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades
  • Poor heat conductor — 121 W/m·K (69.9 BTU/hr·ft·°F), worse than 76% of aluminum grades

2A12-T42 properties

Typical room-temperature values for 2A12-T42; 21 are specific to this condition. Other listed values are 2A12 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

2A12-T42 has a density of 2.78 g/cm³ (0.1 lb/in³), heavier than 74% of aluminum grades. It melts at 502°C (936 °F).

Density2.78 g/cm³0.1 lb/in³
Melting Point (Solidus)502°C936 °F
Liquidus Temperature638°C1,180 °F

Mechanical15

2A12-T42 has a yield strength of 260 MPa (37.7 ksi) and a tensile strength of 425 MPa (61.6 ksi) — stronger than 68% of aluminum grades. Elongation at break is 19% and the elastic modulus is 73 GPa (10.6 Msi).

Elastic (Young's) Modulus73 GPa10.6 Msi
Shear Modulus28 GPa4.1 Msi
Bulk Modulus75 GPa10.9 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)425 MPa61.6 ksi
Yield Strength (0.2% offset)260 MPa37.7 ksi
Elongation at Break19%
Reduction in Area25%
Compressive Strength265 MPa38.4 ksi
Shear Strength260 MPa37.7 ksi
Fatigue Strength (Endurance Limit)138 MPa20 ksi
Fracture Toughness (K_IC)37 MPa·√m33.7 ksi·√in
Hardness, Brinell105 HB
Hardness, Rockwell B65 HRB
Hardness, Vickers112 HV

Thermal6

2A12-T42 is rated for continuous service to 120°C (248 °F). It conducts heat at 121 W/m·K (69.9 BTU/hr·ft·°F), worse than 76% of aluminum grades. Thermal expansion is 23.2 µm/m·K (12.9 µin/in·°F).

Thermal Conductivity121 W/m·K69.9 BTU/hr·ft·°F
Specific Heat Capacity875 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.2 µm/m·K12.9 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-196°C-321 °F

Electrical3

2A12-T42 conducts electricity at 30 % IACS, worse than 73% of aluminum grades.

Electrical Conductivity30 % IACS
Electrical Resistivity5.75×10⁻⁸ Ω·m2.26 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (28/100), worse than 99% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.69 V
Corrosion ResistancePoor28/100
Chemical Resistance SummaryPoor in chloride-bearing and marine environments; susceptible to intergranular, exfoliation and stress-corrosion attack in T3/T4; attacked by strong acids and alkalis; needs clad layer, anodize plus primer, or chromate/Alodine conversion coating.

Sustainability4

Producing a kilogram of 2A12-T42 takes about 210 MJ of energy and emits 13.5 kg of CO₂ — more than 88% of aluminum grades. Typical recycled content is 15%.

Embodied Energy (primary production)210 MJ/kg90,284 BTU/lb
Embodied Carbon (primary production)13.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content15%

Manufacturability8

2A12-T42's machinability is good (68/100, better than 67% of aluminum grades); weldability poor (15/100); formability good (55/100).

MachinabilityGood68/100
Machinability Rating (AISI 1212 = 100 %)65%
WeldabilityPoor15/100
Formability (cold)Good55/100
CastabilityPoor20/100
Brazeability / SolderabilityPoor15/100
PolishabilityGood55/100
Anodizing Responsefair — sulfuric and hard anodize possible but the high Cu content gives a yellow-brown, less protective film; chromic anodize + primer is the usual aerospace route

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 2A12-T42

Is 2A12 easy to machine?

Machines very well in T4/T351/T851 with sharp carbide tools, high speed and flood coolant; chips are short and surface finish is good, but annealed O temper is gummy.

Can 2A12 be welded?

Not recommended for MIG/TIG fusion welding (hot cracking and severe HAZ strength loss); join by riveting, bolting, adhesive bonding or friction-stir welding.

Can 2A12 be formed, bent or molded?

Form in O or freshly quenched (W) temper and re-age; T3/T4 sheet tolerates moderate bends at large radii, artificially aged tempers are nearly unformable.

What surface finishes work on 2A12?

Chromic or sulfuric anodize plus primer is normal; expect a yellow-brown film, and use clad sheet, Alodine conversion coating or paint for corrosion protection.

2A12 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cuprimary strengthening element3.8 – 4.94.4
Mg1.2 – 1.81.5
Mn0.3 – 0.90.6
Siimpurity≤ 0.5—
Feimpurity≤ 0.5—
Zn≤ 0.3—
Ni≤ 0.1—
Ti≤ 0.15—
others (each)total ≤ 0.15≤ 0.05—
Albalance—

2A12-T42 — frequently asked

What is 2A12-T42 used for?

2A12-T42 is typically used for aerospace tooling, precision fixtures, check gauges and jig plates. In short: 2024-equivalent tooling plate; high strength, low corrosion resistance; not fusion weldable.

What is the yield strength of 2A12-T42?

2A12-T42 has a typical yield strength of 260 MPa (37.7 ksi) and a tensile strength of 425 MPa (61.6 ksi) — stronger than 68% of aluminum grades. Strength varies by condition: see the 10 listed tempers.

Is 2A12-T42 easy to machine?

Reasonably — machinability is rated good (68/100, better than 67% of aluminum grades). Machines very well in T4/T351/T851 with sharp carbide tools, high speed and flood coolant; chips are short and surface finish is good, but annealed O temper is gummy.

Can 2A12-T42 be welded?

Not readily — weldability is rated poor (15/100). Not recommended for MIG/TIG fusion welding (hot cracking and severe HAZ strength loss); join by riveting, bolting, adhesive bonding or friction-stir welding.

What surface finishes work on 2A12-T42?

Chromic or sulfuric anodize plus primer is normal; expect a yellow-brown film, and use clad sheet, Alodine conversion coating or paint for corrosion protection.

Can 2A12-T42 be formed, bent or molded?

Form in O or freshly quenched (W) temper and re-age; T3/T4 sheet tolerates moderate bends at large radii, artificially aged tempers are nearly unformable.

What is the maximum service temperature of 2A12-T42?

2A12-T42 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 2A12-T4 and 2A12-O?

T4 is the default condition — default stocked condition for 2A12 plate, bar and extrusion — best mix of strength, toughness and residual formability. O: choose for deep forming, bending or cold heading before solution treatment. Yield strength is 325 MPa in T4 versus 75 MPa in O.

Sources

  1. ASM Handbook Vol.2: Properties and Selection — Nonferrous Alloys (2024 alloy data) — ASM International (1990)
  2. MMPDS-17 typical/design properties for 2024 — Battelle/FAA (2022)
  3. Aluminum Association Teal Sheets — International Alloy Designations — The Aluminum Association (2018)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.