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Aluminum 2A12 vs Alca 5

Aluminum · grade comparison

Aluminum 2A12 and Alca 5 are both aluminum grades. 2A12 is the stronger of the two: yield strength 325 MPa (47.1 ksi) against 83 MPa (12 ksi) for Alca 5, about 3.9 times as much; tensile strength follows at 470 MPa (68.2 ksi) vs 152 MPa (22 ksi). 2A12 is the more ductile: elongation 19% versus 2% for Alca 5, and 2A12 is harder (120 HB vs 65 HB). Alca 5 runs hotter in service (150°C vs 120°C continuous) and Alca 5 conducts heat better (140 W/m·K vs 121 W/m·K). On the shop floor, Alca 5 machines more easily (excellent vs very good), Alca 5 welds better (fair vs poor), and Alca 5 sits in a lower cost tier (standard, $$) than 2A12 (premium, $$$).

2A12Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Alca 5Choose it when the part sees heat, or when the part is machined in volume.

2A12 vs Alca 5: properties

2A12Alca 5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

73 GPa10.6 Msi
70 GPa10.2 Msi

Shear Modulus

28 GPa4.1 Msi
26 GPa3.8 Msi

Bulk Modulus

75 GPa10.9 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

470 MPa68.2 ksi
152 MPa22 ksi

Yield Strength (0.2% offset)

325 MPa47.1 ksi
83 MPa12 ksi

Elongation at Break

19%
2%

Reduction in Area

25%
—

Compressive Strength

325 MPa47.1 ksi
85 MPa12.3 ksi

Shear Strength

283 MPa41 ksi
95 MPa13.8 ksi

Fatigue Strength (Endurance Limit)

138 MPa20 ksi
55 MPa8 ksi

Fracture Toughness (K_IC)

37 MPa·√m33.7 ksi·√in
—

Hardness, Brinell

120 HB
65 HB

Hardness, Rockwell B

75 HRB
—

Hardness, Vickers

128 HV
—

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.78 g/cm³0.1 lb/in³
2.71 g/cm³0.1 lb/in³

Melting Point (Solidus)

502°C936 °F
575°C1,067 °F

Liquidus Temperature

638°C1,180 °F
640°C1,184 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

121 W/m·K69.9 BTU/hr·ft·°F
140 W/m·K80.9 BTU/hr·ft·°F

Specific Heat Capacity

875 J/kg·K0.21 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.2 µm/m·K12.9 µin/in·°F
23.6 µm/m·K13.1 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
397 J/g171 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

30 % IACS
38 % IACS

Electrical Resistivity

5.75×10⁻⁸ Ω·m2.26 µΩ·in
4.5×10⁻⁸ Ω·m1.77 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.69 V
-0.85 V

Corrosion Resistance

30 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

72 / 100
88 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
190%

Weldability

15 / 100
45 / 100

Formability (cold)

45 / 100
10 / 100

Castability

20 / 100
85 / 100

Brazeability / Solderability

15 / 100
25 / 100

Polishability

55 / 100
35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

210 MJ/kg90,284 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

13.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

15%
60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

169 kN·m/kg
56 kN·m/kg

Specific Stiffness (E / density)

26.3 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

723 kJ/m³
49 kJ/m³

Thermal Diffusivity

49.7 mm²/s
57.4 mm²/s

Thermal Shock Resistance Index

34
13

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAlca 52A12

Manufacturing and finishing

Capability2A12Alca 5
CNC machining—Yes
Default condition——
Relative cost$$$ Premium$$ Standard
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Anodizing Type II—Yes
Cerakote—Yes
Chem Film (Alodine)—Yes
DLC—Yes
E-Coating—Yes
Electropolishing—Yes
Hard Anodize Type III w/ PTFE—Yes
Hard Anodizing Type III—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Powder Coating—Yes

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

2A12 vs Alca 5 — frequently asked

Is 2A12 stronger than Alca 5?

Yes. 2A12 has a typical yield strength of 325 MPa (47.1 ksi) against 83 MPa (12 ksi) for Alca 5 — about 3.9 times as much. Tensile strength is 470 MPa (68.2 ksi) vs 152 MPa (22 ksi).

Which is cheaper, 2A12 or Alca 5?

Alca 5 is the lower-cost material: it sits in the standard tier ($$) while 2A12 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 2A12 or Alca 5?

Alca 5. Its machinability rates excellent (88/100) against very good (72/100) for 2A12; for welding the order is Alca 5 first (fair, 45/100) then 2A12 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2A12 and Alca 5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.