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Aluminum 2A06-T4

Temper · default condition

GB 2A06

T4 = solution heat treated and naturally aged

Pick the solution treated and naturally aged default for riveted structures and skins, balancing 460 MPa tensile, 12% elongation and fatigue performance.

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Values for the T4 condition

Other 2A06 tempers and conditions

2A06 is listed in 5 conditions; see the grade overview at 2A06.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Choose the annealed condition for deep cold forming and bending or as feedstock before solution treatment and ageing; tensile is only 220 MPa at 18% elongation.1102201855 HB48 % IACS
T3, stress relieved by stretching
Choose for machined thick plate and bar: stretching after solution treatment relieves residual stress, so parts stay dimensionally stable after heavy cutting.31045012118 HB30 % IACS
T4DefaultThis page
Solution heat treated and naturally aged
Pick the solution treated and naturally aged default for riveted structures and skins, balancing 460 MPa tensile, 12% elongation and fatigue performance.32046012120 HB30 % IACS
T6, heat treated by the user
Specify when complex sheet-metal or machined parts are solution treated and artificially aged after forming, giving 390 MPa yield with 7% elongation.3904707132 HB36 % IACS
Solution heat treated and artificially aged
Use solution treated and artificially aged stock when 400 MPa yield and heat resistance to 175 °C matter more than ductility (8%) and fracture toughness.4004808135 HB36 % IACS

What is 2A06-T4?

2A06-T4 is 2A06 in the T4 temper — pick the solution treated and naturally aged default for riveted structures and skins, balancing 460 MPa tensile, 12% elongation and fatigue performance. 2A06-T4 has a yield strength of 320 MPa (46.4 ksi) and a tensile strength of 460 MPa (66.7 ksi) — stronger than 80% of aluminum grades. Elongation at break is 12% and the elastic modulus is 71 GPa (10.3 Msi). 2A06-T4 has a density of 2.77 g/cm³ (0.1 lb/in³), heavier than 71% of aluminum grades. It melts at 505°C (941 °F).

Advantages

  • Tough — resists crack growth — 32 MPa·√m (29.1 ksi·√in), better than 83% of aluminum grades
  • High strength — 320 MPa (46.4 ksi), better than 80% of aluminum grades

Limitations

  • Needs corrosion protection — 30/100, worse than 98% of aluminum grades
  • High embodied carbon — 16 kg CO₂/kg, worse than 98% of aluminum grades
  • Difficult to weld — 20/100, worse than 89% of aluminum grades

2A06-T4 properties

Typical room-temperature values for 2A06-T4; 13 are specific to this condition. Other listed values are 2A06 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

2A06-T4 has a density of 2.77 g/cm³ (0.1 lb/in³), heavier than 71% of aluminum grades. It melts at 505°C (941 °F).

Density2.77 g/cm³0.1 lb/in³
Melting Point (Solidus)505°C941 °F
Liquidus Temperature638°C1,180 °F

Mechanical13

2A06-T4 has a yield strength of 320 MPa (46.4 ksi) and a tensile strength of 460 MPa (66.7 ksi) — stronger than 80% of aluminum grades. Elongation at break is 12% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus27 GPa3.9 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)460 MPa66.7 ksi
Yield Strength (0.2% offset)320 MPa46.4 ksi
Elongation at Break12%
Compressive Strength330 MPa47.9 ksi
Shear Strength285 MPa41.3 ksi
Fatigue Strength (Endurance Limit)125 MPa18.1 ksi
Fracture Toughness (K_IC)32 MPa·√m29.1 ksi·√in
Hardness, Brinell120 HB
Hardness, Vickers128 HV

Thermal6

2A06-T4 is rated for continuous service to 150°C (302 °F). It conducts heat at 130 W/m·K (75.1 BTU/hr·ft·°F), worse than 65% of aluminum grades. Thermal expansion is 22.8 µm/m·K (12.7 µin/in·°F).

Thermal Conductivity130 W/m·K75.1 BTU/hr·ft·°F
Specific Heat Capacity920 J/kg·K0.22 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.8 µm/m·K12.7 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

2A06-T4 conducts electricity at 30 % IACS, worse than 73% of aluminum grades.

Electrical Conductivity30 % IACS
Electrical Resistivity5.7×10⁻⁸ Ω·m2.24 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (30/100), worse than 98% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.69 V
Corrosion ResistancePoor30/100
Chemical Resistance Summary—

Sustainability4

Producing a kilogram of 2A06-T4 takes about 210 MJ of energy and emits 16 kg of CO₂ — more than 88% of aluminum grades. Typical recycled content is 10%.

Embodied Energy (primary production)210 MJ/kg90,284 BTU/lb
Embodied Carbon (primary production)16 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content10%

Manufacturability7

2A06-T4's machinability is good (68/100, better than 67% of aluminum grades); weldability poor (20/100); formability fair (40/100).

MachinabilityGood68/100
Machinability Rating (AISI 1212 = 100 %)70%
WeldabilityPoor20/100
Formability (cold)Fair40/100
Brazeability / SolderabilityPoor15/100
PolishabilityGood55/100
Anodizing Response—

Common Calculations5

Specific Strength (UTS / density)calculated166 kN·m/kg
Specific Stiffness (E / density)calculated25.6 MN·m/kg
Modulus of Resiliencecalculated721 kJ/m³
Thermal Diffusivitycalculated51 mm²/s
Thermal Shock Resistance Indexcalculated37

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 2A06-T4

Is 2A06 easy to machine?

Machines well in T4/T351 with sharp, high-rake tooling, high surface speed and emulsion flood coolant for a clean finish. Annealed (O) stock is gummy and builds up on the cutting edge, so finish machine after ageing.

Can 2A06 be welded?

Fusion welding (TIG/MIG) is prone to hot cracking and joint softening; production joints are riveted, adhesive-bonded and riveted, or resistance spot welded. Friction stir welding is feasible.

Can 2A06 be formed, bent or molded?

Formability is best in the O temper or in freshly quenched T4 (within a few hours of quench). Deep bends should be made after annealing, then re-solution treated and aged to T62; T6 material is essentially not cold formable.

What surface finishes work on 2A06?

Use Alclad sheet with chromic or boric-sulfuric anodize, or a chemical conversion coating followed by primer. The high copper content darkens decorative anodic films; hard anodize can be applied where wear resistance is needed.

2A06 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cu3.8 – 4.34.05
Mg1.7 – 2.32
Mn0.5 – 10.7
Tigrain refinement0.03 – 0.150.08
Siimpurity≤ 0.5—
Feimpurity≤ 0.5—
Znimpurity≤ 0.1—
Niimpurity≤ 0.1—
Others (each)others each ≤0.05, total ≤0.10≤ 0.05—
Albalance—

2A06-T4 — frequently asked

What is 2A06-T4 used for?

2A06-T4 is typically used for aircraft structural sheet and plate, load-bearing airframe frames, fuselage skins and stringers, riveted structural fittings, high-strength machined brackets and bulkheads and rib webs. In short: 2024-class airframe alloy; high strength, riveted joints; low corrosion resistance.

What is the yield strength of 2A06-T4?

2A06-T4 has a typical yield strength of 320 MPa (46.4 ksi) and a tensile strength of 460 MPa (66.7 ksi) — stronger than 80% of aluminum grades. Strength varies by condition: see the 5 listed tempers.

Is 2A06-T4 easy to machine?

Reasonably — machinability is rated good (68/100, better than 67% of aluminum grades). Machines well in T4/T351 with sharp, high-rake tooling, high surface speed and emulsion flood coolant for a clean finish. Annealed (O) stock is gummy and builds up on the cutting edge, so finish machine after ageing.

Can 2A06-T4 be welded?

Not readily — weldability is rated poor (20/100). Fusion welding (TIG/MIG) is prone to hot cracking and joint softening; production joints are riveted, adhesive-bonded and riveted, or resistance spot welded. Friction stir welding is feasible.

What surface finishes work on 2A06-T4?

Use Alclad sheet with chromic or boric-sulfuric anodize, or a chemical conversion coating followed by primer. The high copper content darkens decorative anodic films; hard anodize can be applied where wear resistance is needed.

Can 2A06-T4 be formed, bent or molded?

Formability is best in the O temper or in freshly quenched T4 (within a few hours of quench). Deep bends should be made after annealing, then re-solution treated and aged to T62; T6 material is essentially not cold formable.

What is the maximum service temperature of 2A06-T4?

2A06-T4 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 2A06-T4 and 2A06-O?

T4 is the default condition — pick the solution treated and naturally aged default for riveted structures and skins, balancing 460 MPa tensile, 12% elongation and fatigue performance. O: choose the annealed condition for deep cold forming and bending or as feedstock before solution treatment and ageing; tensile is only 220 MPa at 18% elongation. Yield strength is 320 MPa in T4 versus 110 MPa in O.

Sources

  1. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  2. MMPDS-17 (2024/2024-T4, T351 ) — Battelle/FAA (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.