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Aluminum 2618A-O (Annealed)

Temper

AA 2618A · EN AlCu2Mg1.5Ni

Softest condition, used only for intermediate working or straightening before re-solution treatment.

High cost $$$$

Values for the O condition

Other 2618A tempers and conditions

2618A is listed in 10 conditions; see the grade overview at 2618A.

Compare all 10 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
OThis page
Annealed
Softest condition, used only for intermediate working or straightening before re-solution treatment.1302401865 HB44 % IACS
As fabricated
Intermediate supply condition for parts that will be solution treated and aged after machining or further forging.1903001485 HB42 % IACS
Solution heat treated and naturally aged
Rarely stocked; only used as a transient condition when forming or straightening must follow solution treatment.2403801695 HB34 % IACS
Solution heat treated and overaged (stabilized)
Overaged for maximum dimensional and property stability in long-term service above 200 °C, trading ~10 % strength.33040011105 HB42 % IACS
T6 variant, underaged
Milder quench used on complex forgings and pistons to limit distortion and quench cracking, at a small strength penalty.37044010115 HB39 % IACS
T6, stress relieved by stretching, minor straightening
Standard temper for extruded bar and profiles that need straightness plus low residual stress for symmetric machining.3704358115 HB39 % IACS
Solution heat treated and artificially aged
Standard peak-aged condition for forged pistons, impellers and small forgings where no stress-relief stretch is applied.3724409115 HB39 % IACS
T6, stress relieved by stretching
Choose for machined plate and rolled bar where low residual stress and dimensional stability during machining are critical.3784408118 HB39 % IACS
T851Default
T8, stress relieved by stretching
Most commonly stocked condition for 2618A plate and rolled/forged bar — peak strength with low residual stress and best machining stability.3804408118 HB39 % IACS
Solution treated, cold compressed for stress relief, artificially aged
Specified for hand and die forgings (compressor impellers, engine rings) where stress relief by stretching is impossible.3904558122 HB39 % IACS

What is 2618A-O?

2618A-O is 2618A in the O temper — softest condition, used only for intermediate working or straightening before re-solution treatment. 2618A-O has a yield strength of 130 MPa (18.9 ksi) and a tensile strength of 240 MPa (34.8 ksi) — weaker than 73% of aluminum grades. Elongation at break is 18% and the elastic modulus is 74 GPa (10.7 Msi). 2618A-O has a density of 2.76 g/cm³ (0.0997 lb/in³), heavier than 70% of aluminum grades. It melts at 502°C (936 °F). T851 is the default condition FabDigit quotes; O is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 36 MPa·√m (32.8 ksi·√in), better than 93% of aluminum grades
  • High service temperature — 200°C (392 °F), better than 90% of aluminum grades
  • Ductile — tolerates forming and impact — 18%, better than 86% of aluminum grades
  • High electrical conductivity — 44 % IACS, better than 85% of aluminum grades
  • Conducts heat well — 160 W/m·K (92.4 BTU/hr·ft·°F), better than 76% of aluminum grades

Limitations

  • High embodied carbon — 14 kg CO₂/kg, worse than 95% of aluminum grades
  • Difficult to weld — 20/100, worse than 89% of aluminum grades
  • Needs corrosion protection — 36/100, worse than 81% of aluminum grades
  • Hard to polish — 45/100, worse than 76% of aluminum grades

2618A-O properties

Typical room-temperature values for 2618A-O; 21 are specific to this condition. Other listed values are 2618A reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

2618A-O has a density of 2.76 g/cm³ (0.0997 lb/in³), heavier than 70% of aluminum grades. It melts at 502°C (936 °F).

Density2.76 g/cm³0.1 lb/in³
Melting Point (Solidus)502°C936 °F
Liquidus Temperature638°C1,180 °F

Mechanical15

2618A-O has a yield strength of 130 MPa (18.9 ksi) and a tensile strength of 240 MPa (34.8 ksi) — weaker than 73% of aluminum grades. Elongation at break is 18% and the elastic modulus is 74 GPa (10.7 Msi).

Elastic (Young's) Modulus74 GPa10.7 Msi
Shear Modulus27.5 GPa4 Msi
Bulk Modulus72 GPa10.4 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)240 MPa34.8 ksi
Yield Strength (0.2% offset)130 MPa18.9 ksi
Elongation at Break18%
Reduction in Area30%
Compressive Strength135 MPa19.6 ksi
Shear Strength150 MPa21.8 ksi
Fatigue Strength (Endurance Limit)90 MPa13.1 ksi
Fracture Toughness (K_IC)36 MPa·√m32.8 ksi·√in
Charpy V-Notch Impact (RT)18 J13.3 ft·lbf
Hardness, Brinell65 HB
Hardness, Vickers70 HV

Thermal6

2618A-O is rated for continuous service to 200°C (392 °F). It conducts heat at 160 W/m·K (92.4 BTU/hr·ft·°F), better than 76% of aluminum grades. Thermal expansion is 22.3 µm/m·K (12.4 µin/in·°F).

Thermal Conductivity160 W/m·K92.4 BTU/hr·ft·°F
Specific Heat Capacity875 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.3 µm/m·K12.4 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

2618A-O conducts electricity at 44 % IACS, better than 85% of aluminum grades.

Electrical Conductivity44 % IACS
Electrical Resistivity3.92×10⁻⁸ Ω·m1.54 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (36/100), worse than 81% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.72 V
Corrosion ResistanceFair36/100
Chemical Resistance SummaryPoor in chloride environments — pitting, intergranular and exfoliation attack from Cu/Ni intermetallics; requires anodising, cladding or primer/paint. Attacked by strong acids and alkalis; stable in dry hydrocarbons, engine oils and fuels up to 200 °C.

Sustainability4

Producing a kilogram of 2618A-O takes about 210 MJ of energy and emits 14 kg of CO₂ — more than 88% of aluminum grades. Typical recycled content is 12%.

Embodied Energy (primary production)210 MJ/kg90,284 BTU/lb
Embodied Carbon (primary production)14 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content12%

Manufacturability7

2618A-O's machinability is fair (45/100, worse than 72% of aluminum grades); weldability poor (20/100); formability fair (50/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)32%
WeldabilityPoor20/100
Formability (cold)Fair50/100
Brazeability / SolderabilityPoor15/100
PolishabilityFair45/100
Anodizing Responsefair — hard (Type III) anodising is standard on pistons and engine parts; decorative/clear anodising gives a dark grey mottled finish because of the Fe-Ni and Cu phases

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 2618A-O

Is 2618A easy to machine?

Machines well in T6/T851 with sharp carbide or PCD tooling and flood coolant, but the hard Al₉FeNi particles cause measurable flank wear — expect shorter tool life than 6061/7075.

Can 2618A be welded?

Not considered fusion weldable for structural use (hot-cracking and loss of temper); joining is by fasteners, friction welding or friction stir with post-weld heat treatment.

Can 2618A be formed, bent or molded?

A forging/extrusion alloy — hot work at roughly 400–450 °C; cold forming in the T tempers is limited to minor straightening and stretching.

What surface finishes work on 2618A?

Hard anodise (Type III) is the standard surface for pistons and engine hardware; decorative anodising is mottled dark grey, so painting/priming or chromate conversion is used for corrosion protection.

2618A chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si0.15 – 0.250.2
Feforms Al₉FeNi with Ni — key to high-temperature strength0.9 – 1.41.1
Cu1.8 – 2.72.3
Mn≤ 0.25—
Mg1.2 – 1.81.5
Ni0.8 – 1.41.1
Zn≤ 0.15—
TiTi+Zr ≤ 0.25≤ 0.20.07
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

2618A-O — frequently asked

What is 2618A-O used for?

2618A-O is typically used for jet engine components, forged pistons and high-temperature airframe parts. In short: best hot-strength 2000-series alloy; 200 °C forged engine grade; 2618 to European limits.

What is the yield strength of 2618A-O?

2618A-O has a typical yield strength of 130 MPa (18.9 ksi) and a tensile strength of 240 MPa (34.8 ksi) — weaker than 73% of aluminum grades. Strength varies by condition: see the 10 listed tempers.

Is 2618A-O easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 72% of aluminum grades). Machines well in T6/T851 with sharp carbide or PCD tooling and flood coolant, but the hard Al₉FeNi particles cause measurable flank wear — expect shorter tool life than 6061/7075.

Can 2618A-O be welded?

Not readily — weldability is rated poor (20/100). Not considered fusion weldable for structural use (hot-cracking and loss of temper); joining is by fasteners, friction welding or friction stir with post-weld heat treatment.

What surface finishes work on 2618A-O?

Hard anodise (Type III) is the standard surface for pistons and engine hardware; decorative anodising is mottled dark grey, so painting/priming or chromate conversion is used for corrosion protection.

Can 2618A-O be formed, bent or molded?

A forging/extrusion alloy — hot work at roughly 400–450 °C; cold forming in the T tempers is limited to minor straightening and stretching.

What is the maximum service temperature of 2618A-O?

2618A-O is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 2618A-T851 and 2618A-O?

T851 is the default condition — most commonly stocked condition for 2618A plate and rolled/forged bar — peak strength with low residual stress and best machining stability. O: softest condition, used only for intermediate working or straightening before re-solution treatment. Yield strength is 380 MPa in T851 versus 130 MPa in O.

Sources

  1. EN 573-3 Aluminium and aluminium alloys — chemical composition of wrought products — CEN (2019)
  2. EN 586-2 Aluminium and aluminium alloys — Forgings, mechanical properties — CEN (1994)
  3. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. MMPDS-17 (2618 alloy allowables and typicals) — Battelle/FAA (2022)
  5. AMS 4132 — Aluminum Alloy Forgings 2618, Solution and Precipitation Heat Treated — SAE International (2019)
  6. High-temperature aluminium forging stock 2618A datasheet — Constellium / Otto Fuchs (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.