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Aluminum 2224-T851

Temper

AA 2224 · UNS A92224

T851 = t8, stress relieved by stretching

Artificially aged plate temper chosen for higher yield strength, better thermal stability and much improved exfoliation/SCC resistance.

High cost $$$$

Values for the T851 condition

Other 2224 tempers and conditions

2224 is listed in 6 conditions; see the grade overview at 2224.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Mill/interim annealed condition for maximum formability before solution treatment; not a service temper.781852047 HB50 % IACS
T3, stress relieved by stretching
Standard damage-tolerant plate temper for machined wing and fuselage structure where low residual stress matters.33047012122 HB30 % IACS
T3511Default
Solution treated, stretched, naturally aged, minor straightening…
The workhorse condition for 2224 extruded stringers and spar caps — best combination of strength, toughness and crack-growth resistance.4254809132 HB30 % IACS
Solution treated, cold worked, naturally aged
Cold-worked plate temper giving the highest naturally aged yield strength while keeping good toughness for lower wing skins.4404908137 HB30 % IACS
T851This page
T8, stress relieved by stretching
Artificially aged plate temper chosen for higher yield strength, better thermal stability and much improved exfoliation/SCC resistance.4504806135 HB38 % IACS
Solution treated, stretched, artificially aged, minor straightening…
Artificially aged extrusion temper for stiffeners needing peak yield strength and elevated-temperature stability rather than maximum toughness.4554906137 HB38 % IACS

What is 2224-T851?

2224-T851 is 2224 in the T851 temper — artificially aged plate temper chosen for higher yield strength, better thermal stability and much improved exfoliation/SCC resistance. 2224-T851 has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 480 MPa (69.6 ksi) — stronger than 92% of aluminum grades. Elongation at break is 6% and the elastic modulus is 73 GPa (10.6 Msi). 2224-T851 has a density of 2.78 g/cm³ (0.1 lb/in³), heavier than 74% of aluminum grades. It melts at 502°C (936 °F). T3511 is the default condition FabDigit quotes; T851 is available on request or by drawing note.

Advantages

  • High strength — 450 MPa (65.3 ksi), better than 92% of aluminum grades
  • Easy to machine — 75/100, better than 86% of aluminum grades
  • Tough — resists crack growth — 32 MPa·√m (29.1 ksi·√in), better than 83% of aluminum grades

Limitations

  • Difficult to weld — 20/100, worse than 89% of aluminum grades

2224-T851 properties

Typical room-temperature values for 2224-T851; 13 are specific to this condition. Other listed values are 2224 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

2224-T851 has a density of 2.78 g/cm³ (0.1 lb/in³), heavier than 74% of aluminum grades. It melts at 502°C (936 °F).

Density2.78 g/cm³0.1 lb/in³
Melting Point (Solidus)502°C936 °F
Liquidus Temperature638°C1,180 °F

Mechanical12

2224-T851 has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 480 MPa (69.6 ksi) — stronger than 92% of aluminum grades. Elongation at break is 6% and the elastic modulus is 73 GPa (10.6 Msi).

Elastic (Young's) Modulus73 GPa10.6 Msi
Shear Modulus28 GPa4.1 Msi
Bulk Modulus75 GPa10.9 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)480 MPa69.6 ksi
Yield Strength (0.2% offset)450 MPa65.3 ksi
Elongation at Break6%
Compressive Strength435 MPa63.1 ksi
Shear Strength285 MPa41.3 ksi
Fatigue Strength (Endurance Limit)125 MPa18.1 ksi
Fracture Toughness (K_IC)32 MPa·√m29.1 ksi·√in
Hardness, Brinell135 HB

Thermal6

2224-T851 is rated for continuous service to 150°C (302 °F). It conducts heat at 151 W/m·K (87.2 BTU/hr·ft·°F), better than 63% of aluminum grades. Thermal expansion is 22.9 µm/m·K (12.7 µin/in·°F).

Thermal Conductivity151 W/m·K87.2 BTU/hr·ft·°F
Specific Heat Capacity875 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.9 µm/m·K12.7 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

2224-T851 conducts electricity at 38 % IACS, better than 61% of aluminum grades.

Electrical Conductivity38 % IACS
Electrical Resistivity5.75×10⁻⁸ Ω·m2.26 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (42/100), worse than 69% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.69 V
Corrosion ResistanceFair42/100
Chemical Resistance SummaryGood in dry air and neutral organics; poor in chloride-bearing water, seawater spray and acids/alkalis — copper content promotes pitting, intergranular and exfoliation attack, so clad, anodize or chromate-prime in service.

Sustainability4

Producing a kilogram of 2224-T851 takes about 205 MJ of energy and emits 12.5 kg of CO₂ — more than 76% of aluminum grades. Typical recycled content is 10%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content10%

Manufacturability7

2224-T851's machinability is very good (75/100, better than 86% of aluminum grades); weldability poor (20/100); formability poor (25/100).

MachinabilityVery good75/100
Machinability Rating (AISI 1212 = 100 %)70%
WeldabilityPoor20/100
Formability (cold)Poor25/100
Brazeability / SolderabilityPoor15/100
PolishabilityGood60/100
Anodizing Responsefair — chromic or sulfuric anodize is used for corrosion protection; coating is yellowish/grey and not decorative because of the high Cu content

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 2224-T851

Is 2224 easy to machine?

Machines very well in T3/T8 tempers with sharp carbide tools, high speed and flood coolant; residual-stress-relieved (T351/T3511) stock is essential for thin machined web parts.

Can 2224 be welded?

Not suitable for fusion arc welding (hot cracking, loss of properties) — join by riveting, bolting, adhesive bonding or friction stir welding.

Can 2224 be formed, bent or molded?

Form in O or freshly quenched W condition; cold forming in T3/T8 tempers is limited and demands generous bend radii.

What surface finishes work on 2224?

Use chromic/sulfuric anodize plus chromate-free primer, or clad/paint systems; bare surfaces need protection because of Cu-driven pitting, and anodic films are non-decorative.

2224 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cu3.8 – 4.44.1
Mg1.2 – 1.81.5
Mn0.3 – 0.90.6
Siheld low for toughness≤ 0.12—
Feheld low for toughness≤ 0.15—
Cr≤ 0.1—
Zn≤ 0.25—
Ti≤ 0.15—
Others (each)0.15 total≤ 0.05—
Albalance—

2224-T851 — frequently asked

What is 2224-T851 used for?

2224-T851 is typically used for aircraft structural plate, machined fuselage bulkheads, wing ribs and spar webs, floor beams and seat tracks, machined aerospace fittings from thick plate and damage-tolerance-critical airframe structure. In short: higher-toughness 2024 plate; stress-relieved machining stock; riveted, not welded.

What is the yield strength of 2224-T851?

2224-T851 has a typical yield strength of 450 MPa (65.3 ksi) and a tensile strength of 480 MPa (69.6 ksi) — stronger than 92% of aluminum grades. Strength varies by condition: see the 6 listed tempers.

Is 2224-T851 easy to machine?

Yes — machinability is rated very good (75/100, better than 86% of aluminum grades). Machines very well in T3/T8 tempers with sharp carbide tools, high speed and flood coolant; residual-stress-relieved (T351/T3511) stock is essential for thin machined web parts.

Can 2224-T851 be welded?

Not readily — weldability is rated poor (20/100). Not suitable for fusion arc welding (hot cracking, loss of properties) — join by riveting, bolting, adhesive bonding or friction stir welding.

What surface finishes work on 2224-T851?

Use chromic/sulfuric anodize plus chromate-free primer, or clad/paint systems; bare surfaces need protection because of Cu-driven pitting, and anodic films are non-decorative.

Can 2224-T851 be formed, bent or molded?

Form in O or freshly quenched W condition; cold forming in T3/T8 tempers is limited and demands generous bend radii.

What is the maximum service temperature of 2224-T851?

2224-T851 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 2224-T3511 and 2224-O?

T3511 is the default condition — the workhorse condition for 2224 extruded stringers and spar caps — best combination of strength, toughness and crack-growth resistance. O: mill/interim annealed condition for maximum formability before solution treatment; not a service temper. Yield strength is 425 MPa in T3511 versus 78 MPa in O.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — Aluminum Association (2018)
  2. MMPDS-2023, Metallic Materials Properties Development and Standardization — Battelle/FAA (2023)
  3. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. AMS-QQ-A-250 / AMS 4000 series aluminum plate and extrusion specifications — SAE International (2020)
  5. High-toughness 2000-series aerospace plate and extrusion product data — Alcoa / Arconic (2015)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.