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Aluminum 2055-T8511

Precip hard

AA 2055 · UNS A92055

T8511 = t84 process with stress relief by stretching plus minor straightening

Pick for long extruded stringers/profiles where tight straightness and low residual stress are required after peak aging.

High cost $$$$

Values for the T8511 condition

Other 2055 tempers and conditions

2055 is listed in 6 conditions; see the grade overview at 2055.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Rarely stocked; used for severe forming or for re-solution-treating scrap/blanks before final T8x aging.1502702080 HB33 % IACS
Solution heat treated, cold worked and naturally aged
Interim mill/shop condition supplied when the fabricator wants to stretch, form or straighten parts before final artificial aging.32046015130 HB24 % IACS
T8, stress relieved by stretching
Plate condition for machined ribs, spar and floor-beam parts where residual-stress control and dimensional stability after machining matter.5505959170 HB28 % IACS
Solution treated, cold worked and artificially aged
Choose when damage tolerance and fracture toughness are weighted above the last few percent of strength.56561511172 HB26 % IACS
T8511This page
T84 process with stress relief by stretching plus minor straightening
Pick for long extruded stringers/profiles where tight straightness and low residual stress are required after peak aging.59563510178 HB27 % IACS
T84Default
Solution heat treated, cold worked (stretched) and artificially aged to…
Standard commercial condition for 2055 extrusions and plate: maximum strength for lower-wing stringers and fuselage longerons.60064010180 HB27 % IACS

What is 2055-T8511?

2055-T8511 is 2055 in the T8511 condition — pick for long extruded stringers/profiles where tight straightness and low residual stress are required after peak aging. 2055-T8511 has a yield strength of 595 MPa (86.3 ksi) and a tensile strength of 635 MPa (92.1 ksi) — stronger than 98% of aluminum grades. Elongation at break is 10% and the elastic modulus is 78 GPa (11.3 Msi). 2055-T8511 has a density of 2.74 g/cm³ (0.099 lb/in³), heavier than 64% of aluminum grades. It melts at 545°C (1,013 °F). T84 is the default condition FabDigit quotes; T8511 is available on request or by drawing note.

Advantages

  • High strength — 595 MPa (86.3 ksi), better than 98% of aluminum grades
  • Tough — resists crack growth — 33 MPa·√m (30 ksi·√in), better than 87% of aluminum grades

Limitations

  • Poor heat conductor — 95 W/m·K (54.9 BTU/hr·ft·°F), worse than 98% of aluminum grades
  • Difficult to weld — 20/100, worse than 89% of aluminum grades
  • Low electrical conductivity — 27 % IACS, worse than 86% of aluminum grades
  • Needs corrosion protection — 40/100, worse than 75% of aluminum grades

2055-T8511 properties

Typical room-temperature values for 2055-T8511; 22 are specific to this condition. Other listed values are 2055 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

2055-T8511 has a density of 2.74 g/cm³ (0.099 lb/in³), heavier than 64% of aluminum grades. It melts at 545°C (1,013 °F).

Density2.74 g/cm³0.1 lb/in³
Melting Point (Solidus)545°C1,013 °F
Liquidus Temperature640°C1,184 °F

Mechanical12

2055-T8511 has a yield strength of 595 MPa (86.3 ksi) and a tensile strength of 635 MPa (92.1 ksi) — stronger than 98% of aluminum grades. Elongation at break is 10% and the elastic modulus is 78 GPa (11.3 Msi).

Elastic (Young's) Modulus78 GPa11.3 Msi
Shear Modulus29.5 GPa4.3 Msi
Bulk Modulus73 GPa10.6 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)635 MPa92.1 ksi
Yield Strength (0.2% offset)595 MPa86.3 ksi
Elongation at Break10%
Compressive Strength625 MPa90.6 ksi
Shear Strength375 MPa54.4 ksi
Fatigue Strength (Endurance Limit)225 MPa32.6 ksi
Fracture Toughness (K_IC)33 MPa·√m30 ksi·√in
Hardness, Brinell178 HB

Thermal6

2055-T8511 is rated for continuous service to 150°C (302 °F). It conducts heat at 95 W/m·K (54.9 BTU/hr·ft·°F), worse than 98% of aluminum grades. Thermal expansion is 22.6 µm/m·K (12.6 µin/in·°F).

Thermal Conductivity95 W/m·K54.9 BTU/hr·ft·°F
Specific Heat Capacity870 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.6 µm/m·K12.6 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-253°C-423 °F

Electrical3

2055-T8511 conducts electricity at 27 % IACS, worse than 86% of aluminum grades.

Electrical Conductivity27 % IACS
Electrical Resistivity6.4×10⁻⁸ Ω·m2.52 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (40/100), worse than 75% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.75 V
Corrosion ResistanceFair40/100
Chemical Resistance SummaryGood in neutral dry atmospheres and organic fluids; attacked by chlorides, strong acids and alkalis; Cu-rich phases promote pitting and galvanic attack against steel/CFRP fasteners, so cladding, anodizing or primer/sealant is standard.

Sustainability4

Producing a kilogram of 2055-T8511 takes about 215 MJ of energy and emits 13 kg of CO₂ — more than 93% of aluminum grades. Typical recycled content is 5%.

Embodied Energy (primary production)215 MJ/kg92,433 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content5%

Manufacturability6

2055-T8511's machinability is very good (70/100, better than 72% of aluminum grades); weldability poor (20/100); formability poor (22/100).

MachinabilityVery good70/100
WeldabilityPoor20/100
Formability (cold)Poor22/100
Brazeability / SolderabilityNot recommended10/100
PolishabilityGood60/100
Anodizing Responsefair — chromic/sulfuric anodizing used for aerospace protection, but Cu- and Li-bearing constituents give a darker, less uniform film than 6000 series; hard anodizing not recommended

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 2055-T8511

Is 2055 easy to machine?

Machines well in T8x with sharp carbide/PCD tooling, high speed and generous flood coolant; expect springback-free chips but budget for stress-relieved (T851/T8511) stock to avoid distortion in thin machined webs.

Can 2055 be welded?

Not suitable for arc fusion welding (hot cracking, Li-oxide porosity); join by riveting/bolting or by friction stir welding with post-weld surface protection.

Can 2055 be formed, bent or molded?

Form, stretch or bend in the O or T3 interim condition and then artificially age to T84; T8x tempers have limited cold ductility and require generous bend radii.

What surface finishes work on 2055?

Alkaline clean + deoxidize, then chromic/thin-film sulfuric or tartaric-sulfuric anodize plus chromate-free primer; Li at the surface hydrates readily, so avoid strongly alkaline baths and seal promptly.

2055 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.06—
Fe≤ 0.1—
Cu3.2 – 43.6
Mn0.1 – 0.50.3
Mg0.2 – 0.60.4
Zn0.3 – 0.70.5
Zrgrain-structure control0.05 – 0.150.1
Lidensity reduction / modulus increase1 – 1.31.15
Agaids T1 precipitation0.2 – 0.70.4
Ti≤ 0.1—
Others (each)each≤ 0.05—
Others (total)total≤ 0.15—
Albalance—

2055-T8511 — frequently asked

What is 2055-T8511 used for?

2055-T8511 is typically used for lower wing skins, fuselage frames, machined stringers and extruded stiffeners, wing spar caps, highly loaded fittings and lugs and floor beams and seat tracks. In short: strongest Al-Cu-Li plate; 600 MPa aerospace grade; machined structure only.

What is the yield strength of 2055-T8511?

2055-T8511 has a typical yield strength of 595 MPa (86.3 ksi) and a tensile strength of 635 MPa (92.1 ksi) — stronger than 98% of aluminum grades. Strength varies by condition: see the 6 listed tempers.

Is 2055-T8511 easy to machine?

Yes — machinability is rated very good (70/100, better than 72% of aluminum grades). Machines well in T8x with sharp carbide/PCD tooling, high speed and generous flood coolant; expect springback-free chips but budget for stress-relieved (T851/T8511) stock to avoid distortion in thin machined webs.

Can 2055-T8511 be welded?

Not readily — weldability is rated poor (20/100). Not suitable for arc fusion welding (hot cracking, Li-oxide porosity); join by riveting/bolting or by friction stir welding with post-weld surface protection.

What surface finishes work on 2055-T8511?

Alkaline clean + deoxidize, then chromic/thin-film sulfuric or tartaric-sulfuric anodize plus chromate-free primer; Li at the surface hydrates readily, so avoid strongly alkaline baths and seal promptly.

Can 2055-T8511 be formed, bent or molded?

Form, stretch or bend in the O or T3 interim condition and then artificially age to T84; T8x tempers have limited cold ductility and require generous bend radii.

What is the maximum service temperature of 2055-T8511?

2055-T8511 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 2055-T84 and 2055-O?

T84 is the default condition — standard commercial condition for 2055 extrusions and plate: maximum strength for lower-wing stringers and fuselage longerons. O: rarely stocked; used for severe forming or for re-solution-treating scrap/blanks before final T8x aging. Yield strength is 600 MPa in T84 versus 150 MPa in O.

Sources

  1. Registration Record of International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. 2055-T84 Al-Li extrusion / plate product information — Alcoa / Arconic (2015)
  3. ASM Handbook Vol. 2: Properties and Selection — Nonferrous Alloys — ASM International (1990)
  4. Aluminum-Lithium Alloys: Processing, Properties and Applications — Elsevier/Butterworth-Heinemann (2014)
  5. MMPDS-style typical mechanical property compilations for Al-Cu-Li alloys — Battelle/FAA (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.