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Aluminum 2009/SiC/15p-T7

Temper

also Alcoa 2009/SiC/15p

T7 = solution heat treated and overaged (stabilized)

Overaged for improved corrosion/exfoliation resistance and thermal stability at some loss of strength.

High cost $$$$

Values for the T7 condition

Other 2009/SiC/15p tempers and conditions

2009/SiC/15p is listed in 7 conditions; see the grade overview at 2009/SiC/15p.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest condition for maximum (still limited) formability and machining before solution treatment.1703001275 HB40 % IACS
As fabricated
Mill stock for subsequent forging or full heat treatment; no guaranteed mechanical properties.3204508110 HB33 % IACS
T4Default
Solution heat treated and naturally aged
Standard supply condition for forged and extruded MMC parts: best combination of strength, ductility and toughness.3655507125 HB26 % IACS
Solution treated, stress-relieved by stretching, naturally aged
Extruded bar/profile stretched for low residual stress and straightness before machining to close tolerance.4005656130 HB27 % IACS
T7This page
Solution heat treated and overaged (stabilized)
Overaged for improved corrosion/exfoliation resistance and thermal stability at some loss of strength.4105205135 HB38 % IACS
Solution heat treated and artificially aged
Choose for higher yield strength and dimensional stability at temperature, accepting reduced ductility and toughness.4605855145 HB32 % IACS
Solution heat treated, cold worked and artificially aged
Highest strength condition for sheet/extrusion where stiffness and yield dominate and ductility can be sacrificed.5156204155 HB33 % IACS

What is 2009/SiC/15p-T7?

2009/SiC/15p-T7 is 2009/SiC/15p in the T7 temper — overaged for improved corrosion/exfoliation resistance and thermal stability at some loss of strength. 2009/SiC/15p-T7 has a yield strength of 410 MPa (59.5 ksi) and a tensile strength of 520 MPa (75.4 ksi) — stronger than 88% of aluminum grades. Elongation at break is 5% and the elastic modulus is 98 GPa (14.2 Msi). 2009/SiC/15p-T7 has a density of 2.84 g/cm³ (0.103 lb/in³), heavier than 93% of aluminum grades. It melts at 502°C (936 °F). T4 is the default condition FabDigit quotes; T7 is available on request or by drawing note.

Advantages

  • Stiff — 98 GPa (14.2 Msi), better than 99% of aluminum grades
  • High strength — 410 MPa (59.5 ksi), better than 88% of aluminum grades
  • High service temperature — 175°C (347 °F), better than 83% of aluminum grades
  • Conducts heat well — 165 W/m·K (95.3 BTU/hr·ft·°F), better than 79% of aluminum grades

Limitations

  • Difficult to machine — 16/100, worse than 99% of aluminum grades
  • High embodied carbon — 16 kg CO₂/kg, worse than 98% of aluminum grades
  • Difficult to weld — 20/100, worse than 89% of aluminum grades
  • Needs corrosion protection — 40/100, worse than 75% of aluminum grades

2009/SiC/15p-T7 properties

Typical room-temperature values for 2009/SiC/15p-T7; 22 are specific to this condition. Other listed values are 2009/SiC/15p reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

2009/SiC/15p-T7 has a density of 2.84 g/cm³ (0.103 lb/in³), heavier than 93% of aluminum grades. It melts at 502°C (936 °F).

Density2.84 g/cm³0.1 lb/in³
Melting Point (Solidus)502°C936 °F
Liquidus Temperature638°C1,180 °F

Mechanical14

2009/SiC/15p-T7 has a yield strength of 410 MPa (59.5 ksi) and a tensile strength of 520 MPa (75.4 ksi) — stronger than 88% of aluminum grades. Elongation at break is 5% and the elastic modulus is 98 GPa (14.2 Msi).

Elastic (Young's) Modulus98 GPa14.2 Msi
Shear Modulus38 GPa5.5 Msi
Bulk Modulus82 GPa11.9 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)520 MPa75.4 ksi
Yield Strength (0.2% offset)410 MPa59.5 ksi
Elongation at Break5%
Compressive Strength430 MPa62.4 ksi
Shear Strength310 MPa45 ksi
Fatigue Strength (Endurance Limit)195 MPa28.3 ksi
Fracture Toughness (K_IC)27 MPa·√m24.6 ksi·√in
Charpy V-Notch Impact (RT)4 J3 ft·lbf
Hardness, Brinell135 HB
Hardness, Rockwell B78 HRB

Thermal6

2009/SiC/15p-T7 is rated for continuous service to 175°C (347 °F). It conducts heat at 165 W/m·K (95.3 BTU/hr·ft·°F), better than 79% of aluminum grades. Thermal expansion is 18 µm/m·K (10 µin/in·°F).

Thermal Conductivity165 W/m·K95.3 BTU/hr·ft·°F
Specific Heat Capacity860 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)18 µm/m·K10 µin/in·°F
Latent Heat of Fusion330 J/g142 BTU/lb
Max Service Temperature (continuous)175°C347 °F
Min Service Temperature-196°C-321 °F

Electrical3

2009/SiC/15p-T7 conducts electricity at 38 % IACS, better than 61% of aluminum grades.

Electrical Conductivity38 % IACS
Electrical Resistivity4.5×10⁻⁸ Ω·m1.77 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (40/100), worse than 75% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.68 V
Corrosion ResistanceFair40/100
Chemical Resistance SummaryGood in neutral dry atmospheres; susceptible to pitting/exfoliation in chloride media like other 2000-series alloys, and SiC/matrix interfaces act as local cathodes — cladding, anodizing or organic coating is normally required.

Sustainability4

Producing a kilogram of 2009/SiC/15p-T7 takes about 240 MJ of energy and emits 16 kg of CO₂ — more than 98% of aluminum grades. Typical recycled content is 2%.

Embodied Energy (primary production)240 MJ/kg103,182 BTU/lb
Embodied Carbon (primary production)16 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content2%

Manufacturability7

2009/SiC/15p-T7's machinability is poor (16/100, worse than 99% of aluminum grades); weldability poor (20/100); formability poor (15/100).

MachinabilityPoor16/100
Machinability Rating (AISI 1212 = 100 %)12%
WeldabilityPoor20/100
Formability (cold)Poor15/100
Brazeability / SolderabilityPoor20/100
PolishabilityFair50/100
Anodizing Responsefair — sulfuric and hard anodize are possible, but SiC particles do not convert and leave pits, streaks and a discontinuous film; chromate/organic coatings often preferred

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 2009/SiC/15p-T7

Is 2009/SiC/15p easy to machine?

Extremely abrasive — use PCD or CVD-diamond tooling, high speed/low feed, flood coolant; carbide tools wear within minutes and grinding/EDM are practical for finishing.

Can 2009/SiC/15p be welded?

Fusion welding is discouraged (Al₄C₃ formation, porosity, particle segregation); friction stir welding, diffusion bonding or mechanical fastening/adhesive bonding are the accepted joining routes.

Can 2009/SiC/15p be formed, bent or molded?

Supplied by powder blending, vacuum hot pressing and extrusion/forging; hot working at 400–480 °C only — cold forming is limited by 4–8 % ductility and minimum bend radii are large.

What surface finishes work on 2009/SiC/15p?

Anodizes unevenly because SiC particles do not convert; chromate/phosphate conversion coats plus primer are common, and shot peening improves fatigue life of machined surfaces.

2009/SiC/15p chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiCvol % particulate reinforcement (≈17 wt %); typical mean particle size 3–10 µm14 – 1615
Cumatrix basis (2009 alloy)3.2 – 4.43.8
Mgmatrix basis1 – 1.61.3
Fematrix basis, low-Fe PM powder≤ 0.050.03
Simatrix basis (excluding SiC)≤ 0.250.1
Mnmatrix basis≤ 0.10.02
Znmatrix basis≤ 0.10.02
Others (each)total 0.15 max≤ 0.05—
Almatrix balancebalance—

2009/SiC/15p-T7 — frequently asked

What is 2009/SiC/15p-T7 used for?

2009/SiC/15p-T7 is typically used for fighter jet skin panels, aerospace fuselage components and military structural parts. In short: highest-strength SiC-Al composite; aerospace stiffness upgrade; powder-route 2000-series matrix.

What is the yield strength of 2009/SiC/15p-T7?

2009/SiC/15p-T7 has a typical yield strength of 410 MPa (59.5 ksi) and a tensile strength of 520 MPa (75.4 ksi) — stronger than 88% of aluminum grades. Strength varies by condition: see the 7 listed tempers.

Is 2009/SiC/15p-T7 easy to machine?

Not especially — machinability is rated poor (16/100, worse than 99% of aluminum grades). Extremely abrasive — use PCD or CVD-diamond tooling, high speed/low feed, flood coolant; carbide tools wear within minutes and grinding/EDM are practical for finishing.

Can 2009/SiC/15p-T7 be welded?

Not readily — weldability is rated poor (20/100). Fusion welding is discouraged (Al₄C₃ formation, porosity, particle segregation); friction stir welding, diffusion bonding or mechanical fastening/adhesive bonding are the accepted joining routes.

What surface finishes work on 2009/SiC/15p-T7?

Anodizes unevenly because SiC particles do not convert; chromate/phosphate conversion coats plus primer are common, and shot peening improves fatigue life of machined surfaces.

Can 2009/SiC/15p-T7 be formed, bent or molded?

Supplied by powder blending, vacuum hot pressing and extrusion/forging; hot working at 400–480 °C only — cold forming is limited by 4–8 % ductility and minimum bend radii are large.

What is the maximum service temperature of 2009/SiC/15p-T7?

2009/SiC/15p-T7 is rated for continuous use to about 175°C (347 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 2009/SiC/15p-T4 and 2009/SiC/15p-O?

T4 is the default condition — standard supply condition for forged and extruded MMC parts: best combination of strength, ductility and toughness. O: softest condition for maximum (still limited) formability and machining before solution treatment. Yield strength is 365 MPa in T4 versus 170 MPa in O.

Sources

  1. ASM Handbook, Vol. 21: Composites — Discontinuously Reinforced Aluminum — ASM International (2001)
  2. ASM Handbook, Vol. 2: Properties and Selection — Nonferrous Alloys — ASM International (1990)
  3. ANSI H35.5 — Nomenclature System for Aluminum Metal-Matrix Composites — The Aluminum Association (1997)
  4. DWA Aluminum Composites / Alcoa 2009-SiC particulate MMC product data — DWA / Alcoa (2005)
  5. MMC mechanical and physical property compilations (MIL-HDBK-5/MMPDS supplementary MMC data) — US DoD / MMPDS (2003)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.