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Aluminum 2009/SiC/15p vs 6061/Al2O3/20p

Aluminum · grade comparison

Aluminum 2009/SiC/15p and 6061/Al2O3/20p are both aluminum grades. 2009/SiC/15p is the stronger of the two: yield strength 365 MPa (52.9 ksi) against 317 MPa (46 ksi) for 6061/Al2O3/20p, about 15% more; tensile strength follows at 550 MPa (79.8 ksi) vs 359 MPa (52.1 ksi). 2009/SiC/15p is the more ductile: elongation 7% versus 2.5% for 6061/Al2O3/20p, and 2009/SiC/15p is harder (125 HB vs 110 HB). 6061/Al2O3/20p runs hotter in service (180°C vs 120°C continuous) and 6061/Al2O3/20p conducts electricity better (32 % IACS vs 26 % IACS). On the shop floor, 6061/Al2O3/20p welds better (fair vs poor).

2009/SiC/15pChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

6061/Al2O3/20pChoose it when the part sees heat, or when it will be welded.

2009/SiC/15p vs 6061/Al2O3/20p: properties

2009/SiC/15p6061/Al2O3/20p

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

82 GPa11.9 Msi
90 GPa13.1 Msi

Poisson's Ratio

0.3
0.32

Tensile Strength (Ultimate)

550 MPa79.8 ksi
359 MPa52.1 ksi

Yield Strength (0.2% offset)

365 MPa52.9 ksi
317 MPa46 ksi

Elongation at Break

7%
2.5%

Compressive Strength

390 MPa56.6 ksi
340 MPa49.3 ksi

Shear Strength

330 MPa47.9 ksi
215 MPa31.2 ksi

Fatigue Strength (Endurance Limit)

205 MPa29.7 ksi
140 MPa20.3 ksi

Fracture Toughness (K_IC)

25 MPa·√m22.8 ksi·√in
17 MPa·√m15.5 ksi·√in

Hardness, Brinell

125 HB
110 HB

Hardness, Rockwell B

80 HRB
66 HRB

Reduction in Area

—
3%

Hardness, Vickers

—
118 HV

Same in both: Elastic (Young's) Modulus 98 GPa14.2 Msi · Shear Modulus 38 GPa5.5 Msi · Charpy V-Notch Impact (RT) 5 J3.7 ft·lbf

Physical

Density and transition temperatures.

Density

2.84 g/cm³0.1 lb/in³
2.9 g/cm³0.1 lb/in³

Melting Point (Solidus)

502°C936 °F
582°C1,080 °F

Liquidus Temperature

638°C1,180 °F
652°C1,206 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

145 W/m·K83.8 BTU/hr·ft·°F
150 W/m·K86.7 BTU/hr·ft·°F

Specific Heat Capacity

860 J/kg·K0.21 BTU/lb·°F
880 J/kg·K0.21 BTU/lb·°F

Latent Heat of Fusion

330 J/g142 BTU/lb
290 J/g125 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
180°C356 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 18 µm/m·K10 µin/in·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

26 % IACS
32 % IACS

Electrical Resistivity

6.6×10⁻⁸ Ω·m2.6 µΩ·in
5.4×10⁻⁸ Ω·m2.13 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.68 V
-0.8 V

Corrosion Resistance

32 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

15 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

10%
20%

Weldability

20 / 100
35 / 100

Formability (cold)

25 / 100
20 / 100

Brazeability / Solderability

20 / 100
25 / 100

Castability

—
45 / 100

Same in both: Polishability 50 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

240 MJ/kg103,182 BTU/lb
215 MJ/kg92,433 BTU/lb

Embodied Carbon (primary production)

16 kg CO₂/kg
13.5 kg CO₂/kg

Typical Recycled Content

2%
5%

Same in both: Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

194 kN·m/kg
124 kN·m/kg

Specific Stiffness (E / density)

34.5 MN·m/kg
33.8 MN·m/kg

Modulus of Resilience

680 kJ/m³
513 kJ/m³

Thermal Diffusivity

59.4 mm²/s
58.8 mm²/s

Thermal Shock Resistance Index

45
31

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6061/Al2O3/20p2009/SiC/15p

Manufacturing and finishing

Capability2009/SiC/15p6061/Al2O3/20p
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

2009/SiC/15p vs 6061/Al2O3/20p — frequently asked

Is 2009/SiC/15p stronger than 6061/Al2O3/20p?

Yes. 2009/SiC/15p has a typical yield strength of 365 MPa (52.9 ksi) against 317 MPa (46 ksi) for 6061/Al2O3/20p — about 15% more. Tensile strength is 550 MPa (79.8 ksi) vs 359 MPa (52.1 ksi).

Which is cheaper, 2009/SiC/15p or 6061/Al2O3/20p?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 2009/SiC/15p or 6061/Al2O3/20p?

6061/Al2O3/20p, by a small margin. Both rate poor for machinability — 22/100 against 15/100 for 2009/SiC/15p; for welding the order is 6061/Al2O3/20p first (fair, 35/100) then 2009/SiC/15p (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2009/SiC/15p and 6061/Al2O3/20p side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.