FabDigit

Steel Vanadis 4 Extra

Vanadis 4 Extra is a SuperClean powder-metallurgy Cr-Mo-V cold-work tool steel from Uddeholm, supplied soft-annealed and heat treated to 58, 60, 62 or 64 HRC, with cryogenic, PVD-coated and nitrided variants on file.

High cost $$$$

Reference datasheet — Vanadis 4 Extra is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the HT60 condition

Vanadis 4 Extra tempers and conditions

Vanadis 4 Extra is supplied in 7 conditions, soft to hard. HT60 is the default FabDigit quotes; the values on this page are for it.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Soft Annealed
Delivery condition for machining/roughing of tool blanks before hardening.5508001020 HRC2.9 % IACS
Hardened & Tempered
Choose when chipping/cracking of slender punches or thick-plate blanking dominates over wear.1,7501,9001.558 HRC2.6 % IACS
HT60Default
Hardened & Tempered
Standard working hardness (≈1020–1050 °C austenitise, 3× temper 525–560 °C) — best wear/toughness balance.1,9002,050160 HRC2.7 % IACS
Hardened & tempered 60 HRC + plasma nitrided
Diffusion case ~1100–1300 HV for extra surface wear resistance; case is brittle, avoid on sharp edges.1,9002,0500.860 HRC2.7 % IACS
Hardened + deep cryogenic (−80/−196 °C) + tempered
Adds ~1 HRC and improves dimensional stability by removing retained austenite — for precision tools.1,9502,100161 HRC2.6 % IACS
Hardened & Tempered
Higher austenitising/secondary-hardening temper for abrasive wear and high-strength-steel blanking.2,0002,2000.862 HRC2.6 % IACS
Hardened & Tempered
Maximum hardness for pure abrasive wear / fine blanking of thin material; toughness margin is small.2,1002,3500.564 HRC2.5 % IACS

Supply forms, finishes and certifications

Ways Vanadis 4 Extra is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
HT60-PVD
Hardened & tempered 60 HRC + PVD coatingSurface finish

What is Vanadis 4 Extra?

Vanadis 4 Extra is a SuperClean powder-metallurgy Cr-Mo-V cold-work tool steel from Uddeholm, supplied soft-annealed and heat treated to 58, 60, 62 or 64 HRC, with cryogenic, PVD-coated and nitrided variants on file. At 60 HRC it reaches about 2050 MPa tensile strength, and the balance of wear resistance and toughness suits blanking and cold-forming tooling that chips or cracks in conventional grades; usual forms are flat bar, plate and round bar. The steel is not stainless, is limited to roughly 450 °C service, and machinability of 18 plus PM pricing raise tooling cost, so D2 stays the cheaper option where chipping is not the failure mode. Vanadis 4 Extra has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 95% of steel grades. It melts at 1,290°C (2,354 °F). Vanadis 4 Extra has a yield strength of 1,900 MPa (276 ksi) and a tensile strength of 2,050 MPa (297 ksi) — stronger than 100% of steel grades. Elongation at break is 1% and the elastic modulus is 210 GPa (30.5 Msi).

What is Vanadis 4 Extra used for?

  • Cold forming dies
  • Punches
  • Knives
  • Shear blades

Advantages

  • High strength — 1,900 MPa (276 ksi), better than 100% of steel grades
  • Polishes to a fine finish — 75/100, better than 94% of steel grades
  • High service temperature — 450°C (842 °F), better than 86% of steel grades

Limitations

  • Limited formability — 2/100, worse than 100% of steel grades
  • Limited ductility — 1%, worse than 99% of steel grades
  • Low fracture toughness — 25 MPa·√m (22.8 ksi·√in), worse than 97% of steel grades
  • Difficult to machine — 18/100, worse than 97% of steel grades
  • Low electrical conductivity — 2.7 % IACS, worse than 96% of steel grades

Vanadis 4 Extra properties

Typical room-temperature values for Vanadis 4 Extra-HT60; bars are the position among steel grades.

Physical3

Vanadis 4 Extra has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 95% of steel grades. It melts at 1,290°C (2,354 °F).

Density7.7 g/cm³0.28 lb/in³
Melting Point (Solidus)1,290°C2,354 °F
Liquidus Temperature1,420°C2,588 °F

Mechanical15

Vanadis 4 Extra has a yield strength of 1,900 MPa (276 ksi) and a tensile strength of 2,050 MPa (297 ksi) — stronger than 100% of steel grades. Elongation at break is 1% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus175 GPa25.4 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)2,050 MPa297 ksi
Yield Strength (0.2% offset)1,900 MPa276 ksi
Elongation at Break1%
Reduction in Area2%
Compressive Strength2,400 MPa348 ksi
Shear Strength1,350 MPa196 ksi
Fatigue Strength (Endurance Limit)750 MPa109 ksi
Fracture Toughness (K_IC)25 MPa·√m22.8 ksi·√in
Charpy V-Notch Impact (RT)25 J18.4 ft·lbf
Hardness, Rockwell C60 HRC
Hardness, Vickers700 HV

Thermal5

Vanadis 4 Extra is rated for continuous service to 450°C (842 °F). It conducts heat at 24 W/m·K (13.9 BTU/hr·ft·°F), worse than 90% of steel grades. Thermal expansion is 10.8 µm/m·K (6 µin/in·°F).

Thermal Conductivity24 W/m·K13.9 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.8 µm/m·K6 µin/in·°F
Max Service Temperature (continuous)450°C842 °F
Min Service Temperature-50°C-58 °F

Electrical3

Vanadis 4 Extra conducts electricity at 2.7 % IACS, worse than 96% of steel grades.

Electrical Conductivity2.7 % IACS
Electrical Resistivity6.5×10⁻⁷ Ω·m25.6 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental2

Corrosion resistance is poor (16/100), better than 79% of steel grades.

Corrosion ResistancePoor16/100
Chemical Resistance SummaryNot corrosion resistant — rusts in humid air, in water-based coolants and with acidic/chlorinated media; requires oiling, dehumidified storage or PVD/nitride coating.

Sustainability4

Producing a kilogram of Vanadis 4 Extra takes about 55 MJ of energy and emits 4 kg of CO₂ — more than 94% of steel grades. Typical recycled content is 20%.

Embodied Energy (primary production)55 MJ/kg23,646 BTU/lb
Embodied Carbon (primary production)4 kg CO₂/kg
Embodied Water110 L/kg13.2 gal/lb
Typical Recycled Content20%

Manufacturability7

Vanadis 4 Extra's machinability is poor (18/100, worse than 97% of steel grades); weldability poor (18/100); formability not recommended (2/100).

MachinabilityPoor18/100
Machinability Rating (AISI 1212 = 100 %)8%
WeldabilityPoor18/100
Formability (cold)Not recommended2/100
Brazeability / SolderabilityPoor30/100
PolishabilityVery good75/100
Anodizing Responsen/a — ferrous alloy; use PVD (TiCN/AlCrN), nitriding or black oxide instead

Common Calculations5

Specific Strength (UTS / density)calculated266 kN·m/kg
Specific Stiffness (E / density)calculated27.3 MN·m/kg
Modulus of Resiliencecalculated8,595 kJ/m³
Thermal Diffusivitycalculated6.8 mm²/s
Thermal Shock Resistance Indexcalculated22

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the steel family

Yield strength against density for every steel grade FabDigit runs. Vanadis 4 Extra is highlighted; hover a dot for its name, or open the interactive family chart.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleVanadis 4 Extra

Working with Vanadis 4 Extra

Is Vanadis 4 Extra easy to machine?

Rough-machine in the soft-annealed state with sharp carbide/coated tooling and rigid setups; after hardening use grinding (SG/CBN wheels), hard turning with CBN, or wire/sinker EDM, and always stress-relieve after heavy EDM or rough cuts.

Can Vanadis 4 Extra be welded?

Only repair welding is recommended — preheat and hold at 200–250 °C, use matched or Cr-Mo-V tool-steel TIG filler, small stringer beads, slow cool and re-temper 20–30 °C below the original tempering temperature.

Can Vanadis 4 Extra be formed, bent or molded?

Not a formable grade; shape by machining and EDM in the annealed condition, then harden (1020–1080 °C, high-pressure gas quench) with 2–3 tempers of 2 h at 525–560 °C.

Vanadis 4 Extra chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C1.35 – 1.451.4
Si0.3 – 0.50.4
Mn0.3 – 0.50.4
Cr4.5 – 4.94.7
Mo3.3 – 3.73.5
Vforms fine MC carbides3.5 – 3.93.7
Febalance

What surface finishes work on Vanadis 4 Extra?

Polishes cleanly thanks to the SuperClean PM microstructure; for anti-galling use PVD (TiCN, AlCrN) on a substrate tempered ≥ 525 °C, or plasma nitriding; store oiled or vapour-phase protected since the steel is not stainless.

Surface treatments FabDigit runs on steel parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

How much does Vanadis 4 Extra cost?

Vanadis 4 Extra is a high-cost steel ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Vanadis 4 Extra — frequently asked

What is Vanadis 4 Extra used for?

Vanadis 4 Extra is typically used for cold forming dies, punches, knives and shear blades. In short: balanced PM cold-work steel; resists chipping better than D2; clean structure polishes well.

What is the yield strength of Vanadis 4 Extra?

Vanadis 4 Extra has a typical yield strength of 1,900 MPa (276 ksi) and a tensile strength of 2,050 MPa (297 ksi) — stronger than 100% of steel grades. Strength varies by condition: see the 7 listed tempers.

Is Vanadis 4 Extra easy to machine?

Not especially — machinability is rated poor (18/100, worse than 97% of steel grades). Rough-machine in the soft-annealed state with sharp carbide/coated tooling and rigid setups; after hardening use grinding (SG/CBN wheels), hard turning with CBN, or wire/sinker EDM, and always stress-relieve after heavy EDM or rough cuts.

Can Vanadis 4 Extra be welded?

Not readily — weldability is rated poor (18/100). Only repair welding is recommended — preheat and hold at 200–250 °C, use matched or Cr-Mo-V tool-steel TIG filler, small stringer beads, slow cool and re-temper 20–30 °C below the original tempering temperature.

What surface finishes work on Vanadis 4 Extra?

Polishes cleanly thanks to the SuperClean PM microstructure; for anti-galling use PVD (TiCN, AlCrN) on a substrate tempered ≥ 525 °C, or plasma nitriding; store oiled or vapour-phase protected since the steel is not stainless.

Can Vanadis 4 Extra be formed, bent or molded?

Not a formable grade; shape by machining and EDM in the annealed condition, then harden (1020–1080 °C, high-pressure gas quench) with 2–3 tempers of 2 h at 525–560 °C.

What is the maximum service temperature of Vanadis 4 Extra?

Vanadis 4 Extra is rated for continuous use to about 450°C (842 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Vanadis 4 Extra-HT60 and Vanadis 4 Extra-SA?

HT60 is the default condition — standard working hardness (≈1020–1050 °C austenitise, 3× temper 525–560 °C) — best wear/toughness balance. SA: delivery condition for machining/roughing of tool blanks before hardening. Yield strength is 1,900 MPa in HT60 versus 550 MPa in SA.

How much does Vanadis 4 Extra cost?

Vanadis 4 Extra is a high-cost steel ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. Uddeholm Vanadis 4 Extra SuperClean product datasheet — Uddeholm / voestalpine High Performance Metals (2023)
  2. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys (tool steels) — ASM International (1990)
  3. Tool Steels, 5th ed. — ASM International (1998)
  4. ASTM E140 — Standard Hardness Conversion Tables for Metals — ASTM (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.