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Steel Böhler S390 vs Vanadis 4 Extra

Steel · grade comparison

Steel Böhler S390 and Vanadis 4 Extra are both steel grades. Vanadis 4 Extra is the stronger of the two: yield strength 1,900 MPa (276 ksi) against 700 MPa (102 ksi) for Böhler S390, about 171% more; tensile strength follows at 2,050 MPa (297 ksi) vs 1,000 MPa (145 ksi). In exchange, Böhler S390 is the more ductile: elongation 10% versus 1% for Vanadis 4 Extra, and Vanadis 4 Extra is harder (60 HRC vs 31 HRC). Vanadis 4 Extra is lighter (7.7 g/cm³ vs 8 g/cm³ for Böhler S390) and Böhler S390 is stiffer (230 GPa vs 210 GPa).

Böhler S390Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Vanadis 4 ExtraChoose it when strength drives the design, or when weight is the constraint.

Böhler S390 vs Vanadis 4 Extra: properties

Böhler S390Vanadis 4 Extra

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

230 GPa33.4 Msi
210 GPa30.5 Msi

Shear Modulus

94 GPa13.6 Msi
81 GPa11.7 Msi

Bulk Modulus

200 GPa29 Msi
175 GPa25.4 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

1,000 MPa145 ksi
2,050 MPa297 ksi

Yield Strength (0.2% offset)

700 MPa102 ksi
1,900 MPa276 ksi

Elongation at Break

10%
1%

Reduction in Area

20%
2%

Compressive Strength

1,050 MPa152 ksi
2,400 MPa348 ksi

Shear Strength

600 MPa87 ksi
1,350 MPa196 ksi

Fatigue Strength (Endurance Limit)

450 MPa65.3 ksi
750 MPa109 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
25 MPa·√m22.8 ksi·√in

Charpy V-Notch Impact (RT)

20 J14.8 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

300 HB
—

Hardness, Rockwell B

104 HRB
—

Hardness, Rockwell C

31 HRC
60 HRC

Hardness, Vickers

315 HV
700 HV

Physical

Density and transition temperatures.

Density

8 g/cm³0.29 lb/in³
7.7 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,260°C2,300 °F
1,290°C2,354 °F

Same in both: Liquidus Temperature 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

420 J/kg·K0.1 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

10.5 µm/m·K5.8 µin/in·°F
10.8 µm/m·K6 µin/in·°F

Max Service Temperature (continuous)

500°C932 °F
450°C842 °F

Min Service Temperature

-60°C-76 °F
-50°C-58 °F

Same in both: Thermal Conductivity 24 W/m·K13.9 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.4 % IACS
2.7 % IACS

Electrical Resistivity

5×10⁻⁷ Ω·m19.7 µΩ·in
6.5×10⁻⁷ Ω·m25.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

15 / 100
16 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
8%

Weldability

20 / 100
18 / 100

Formability (cold)

15 / 100
2 / 100

Brazeability / Solderability

40 / 100
30 / 100

Polishability

80 / 100
75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

70 MJ/kg30,095 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
4 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
110 L/kg13.2 gal/lb

Typical Recycled Content

25%
20%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

125 kN·m/kg
266 kN·m/kg

Specific Stiffness (E / density)

28.8 MN·m/kg
27.3 MN·m/kg

Modulus of Resilience

1,065 kJ/m³
8,595 kJ/m³

Thermal Diffusivity

7.1 mm²/s
6.8 mm²/s

Thermal Shock Resistance Index

10
22

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleVanadis 4 ExtraBöhler S390

Manufacturing and finishing

CapabilityBöhler S390Vanadis 4 Extra
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

Böhler S390 vs Vanadis 4 Extra — frequently asked

Is Vanadis 4 Extra stronger than Böhler S390?

Yes. Vanadis 4 Extra has a typical yield strength of 1,900 MPa (276 ksi) against 700 MPa (102 ksi) for Böhler S390 — about 171% more. Tensile strength is 2,050 MPa (297 ksi) vs 1,000 MPa (145 ksi).

Which is cheaper, Böhler S390 or Vanadis 4 Extra?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Böhler S390 or Vanadis 4 Extra?

Böhler S390, by a small margin. Both rate poor for machinability — 25/100 against 18/100 for Vanadis 4 Extra.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Böhler S390 and Vanadis 4 Extra side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.