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ESD-Safe Resin ESD-COND

Additive grade

Pick when a grounded, near-conductive surface is required (charge draining, shielding-adjacent fixtures) and higher filler-driven brittleness is acceptable.

High cost $$$$

Values for the ESD-COND condition

Other ESD-Safe Resin grades and fills

ESD-Safe Resin is listed in 5 conditions; see the grade overview at ESD-Safe Resin.

Compare all 5 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
impact-modified tough ESD resin
Choose for snap features, thin clips and drop-handled ESD tooling where ductility matters more than stiffness.—402575 Shore D
ESD-CONDThis page
conductive / low-resistance ESD resin (10⁴–10⁶ Ω)
Pick when a grounded, near-conductive surface is required (charge draining, shielding-adjacent fixtures) and higher filler-driven brittleness is acceptable.—45384 Shore D
Flame-retardant ESD resin
Specify when the ESD fixture must also meet flammability requirements (rail, aerospace interiors, enclosures near live electronics).—50485 Shore D
ESD-STDDefault
Standard static-dissipative rigid ESD resin
Default choice for ESD-safe jigs, nozzles, trays and PCB fixtures needing dissipative (not conductive) surfaces.—52682 Shore D
High-temperature / filled ESD resin
Use for ESD-safe fixtures that see reflow-adjacent heat, ovens or hot test stations; stiffer and more brittle than the standard grade.—60288 Shore D

What is ESD-Safe Resin ESD-COND?

ESD-Safe Resin ESD-COND is ESD-Safe Resin in the ESD-COND grade — pick when a grounded, near-conductive surface is required (charge draining, shielding-adjacent fixtures) and higher filler-driven brittleness is acceptable. ESD-Safe Resin ESD-COND has a tensile strength of 45 MPa (6.53 ksi), weaker than 52% of polymer grades. Elongation at break is 3% and the elastic modulus is 2.8 GPa (0.406 Msi). ESD-Safe Resin ESD-COND has a density of 1.22 g/cm³ (0.0441 lb/in³), heavier than 61% of polymer grades. Its glass-transition temperature is 68°C (154 °F). ESD-STD is the default condition FabDigit quotes; ESD-COND is available on request or by drawing note.

Advantages

  • Conducts heat well — 0.4 W/m·K (0.231 BTU/hr·ft·°F), better than 93% of polymer grades

Limitations

  • Difficult to weld — 5/100, worse than 89% of polymer grades
  • Limited service temperature — 60°C (140 °F), worse than 87% of polymer grades
  • Limited ductility — 3%, worse than 83% of polymer grades
  • Needs corrosion protection — 70/100, worse than 78% of polymer grades

ESD-Safe Resin ESD-COND properties

Typical room-temperature values for ESD-Safe Resin ESD-COND; 12 are specific to this condition. Other listed values are ESD-Safe Resin reference data and may not represent this condition. Bars are the position among polymer grades.

Physical4

ESD-Safe Resin ESD-COND has a density of 1.22 g/cm³ (0.0441 lb/in³), heavier than 61% of polymer grades. Its glass-transition temperature is 68°C (154 °F).

Density1.22 g/cm³0.04 lb/in³
Glass Transition (Tg)68°C154 °F
Water Absorption (24 h)0.5%
Water Absorption (Saturation)1.6%

Mechanical10

ESD-Safe Resin ESD-COND has a tensile strength of 45 MPa (6.53 ksi), weaker than 52% of polymer grades. Elongation at break is 3% and the elastic modulus is 2.8 GPa (0.406 Msi).

Elastic (Young's) Modulus2.8 GPa0.41 Msi
Poisson's Ratio0.38
Tensile Strength (Ultimate)45 MPa6.5 ksi
Elongation at Break3%
Compressive Strength78 MPa11.3 ksi
Flexural Strength78 MPa11.3 ksi
Flexural Modulus2.6 GPa0.38 Msi
Izod Impact, Notched15 J/m0.28 ft·lbf/in
Hardness, Shore D84 Shore D
Hardness, Rockwell M85 HRM

Thermal10

ESD-Safe Resin ESD-COND is rated for continuous service to 60°C (140 °F). It conducts heat at 0.4 W/m·K (0.231 BTU/hr·ft·°F), better than 93% of polymer grades. Thermal expansion is 80 µm/m·K (44.4 µin/in·°F).

Thermal Conductivity0.4 W/m·K0.23 BTU/hr·ft·°F
Specific Heat Capacity1,450 J/kg·K0.35 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)80 µm/m·K44.4 µin/in·°F
Max Service Temperature (continuous)60°C140 °F
Min Service Temperature-20°C-4 °F
Heat Deflection Temp. @ 0.45 MPa72°C162 °F
Heat Deflection Temp. @ 1.8 MPa55°C131 °F
Flammability (UL 94)HB
Limiting Oxygen Index20%
Max Service Temperature (short-term)90°C194 °F

Electrical3

ESD-Safe Resin ESD-COND has an electrical resistivity of 100 Ω·m.

Electrical Resistivity100 Ω·m3.94×10⁹ µΩ·in
Volume Resistivity10,000 Ω·cm
Surface Resistivity100,000 Ω

Chemical & Environmental3

Corrosion resistance is very good (70/100), worse than 78% of polymer grades. UV resistance is fair.

Corrosion ResistanceVery good70/100
UV / Weathering ResistanceFair45/100
Chemical Resistance SummaryGood against water, mineral oils, weak acids/bases and IPA short-term; attacked or swollen by ketones (acetone, MEK), chlorinated solvents, strong oxidizers; prolonged UV/humidity exposure raises brittleness and can shift surface resistance.

Sustainability3

Producing a kilogram of ESD-Safe Resin ESD-COND takes about 115 MJ of energy and emits 5.5 kg of CO₂ — more than 70% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)115 MJ/kg49,441 BTU/lb
Embodied Carbon (primary production)5.5 kg CO₂/kg
Typical Recycled Content0%

Manufacturability4

ESD-Safe Resin ESD-COND's machinability is good (55/100, worse than 64% of polymer grades); weldability not recommended (5/100).

MachinabilityGood55/100
WeldabilityNot recommended5/100
PolishabilityFair40/100
Processing Melt Temperature (typ.)30°C86 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ESD-Safe Resin ESD-COND

Is ESD-Safe Resin easy to machine?

Drilling, tapping and light milling are possible on fully post-cured parts with sharp tools and low feed; conductive filler is abrasive and edges chip, so leave 0.2–0.3 mm stock and avoid coolant soak.

Can ESD-Safe Resin be welded?

Not weldable (crosslinked thermoset); join with cyanoacrylate/epoxy or mechanical fasteners and heat-set inserts, and verify resistance across bond lines.

Can ESD-Safe Resin be formed, bent or molded?

Vat photopolymerization only — stir/shake thoroughly before each print because conductive filler settles, print at 25–40 °C resin temperature, then wash briefly in IPA and heat post-cure per datasheet to reach rated strength and stable resistivity.

What surface finishes work on ESD-Safe Resin?

Parts are inherently black/grey; sanding, priming or painting can insulate the surface and destroy the ESD rating, so keep functional faces as-printed (or bead-blast lightly) and retest per ANSI/ESD STM11.11.

ESD-Safe Resin chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
urethane-acrylate / epoxy-acrylate oligobackbone photopolymer network35 – 7050
acrylate/methacrylate reactive diluent mviscosity and crosslink control20 – 5035
conductive additive (carbon black / CNT sets 10⁴–10⁹ Ω resistance range; causes black/grey opacity0.3 – 62.5
inorganic filler (silica / glass / ceram0 in standard grade, high in ESD-HT variants0 – 358
photoinitiator + stabilizers/dispersantstypically acylphosphine oxide type0.5 – 42

ESD-Safe Resin ESD-COND — frequently asked

What is ESD-Safe Resin ESD-COND used for?

ESD-Safe Resin ESD-COND is typically used for electronics jigs and fixtures, component trays and cleanroom tooling. In short: static-dissipative printable resin; tooling-grade toughness; 60 °C service ceiling.

What is the tensile strength of ESD-Safe Resin ESD-COND?

ESD-Safe Resin ESD-COND has a typical tensile strength of 45 MPa (6.53 ksi) — weaker than 52% of polymer grades. Strength varies by condition: see the 5 listed tempers.

Is ESD-Safe Resin ESD-COND easy to machine?

Reasonably — machinability is rated good (55/100, worse than 64% of polymer grades). Drilling, tapping and light milling are possible on fully post-cured parts with sharp tools and low feed; conductive filler is abrasive and edges chip, so leave 0.2–0.3 mm stock and avoid coolant soak.

Can ESD-Safe Resin ESD-COND be welded?

Not readily — weldability is rated not recommended (5/100). Not weldable (crosslinked thermoset); join with cyanoacrylate/epoxy or mechanical fasteners and heat-set inserts, and verify resistance across bond lines.

What surface finishes work on ESD-Safe Resin ESD-COND?

Parts are inherently black/grey; sanding, priming or painting can insulate the surface and destroy the ESD rating, so keep functional faces as-printed (or bead-blast lightly) and retest per ANSI/ESD STM11.11.

Can ESD-Safe Resin ESD-COND be formed, bent or molded?

Vat photopolymerization only — stir/shake thoroughly before each print because conductive filler settles, print at 25–40 °C resin temperature, then wash briefly in IPA and heat post-cure per datasheet to reach rated strength and stable resistivity.

What is the maximum service temperature of ESD-Safe Resin ESD-COND?

ESD-Safe Resin ESD-COND is rated for continuous use to about 60°C (140 °F), and briefly to 90°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ESD Resin technical data sheet (static-dissipative SLA resin) — Formlabs (2023)
  2. Loctite 3D Printing photopolymer materials selector (ESD/tough/HDT grades) — Henkel (2024)
  3. ANSI/ESD STM11.11 Surface Resistance Measurement of Static Dissipative Planar Materials — ESD Association (2015)
  4. ANSI/ESD S20.20 Protection of Electrical and Electronic Parts, Assemblies and Equipment — ESD Association (2021)
  5. ISO 527 / ISO 178 / ISO 75 plastics test methods — ISO (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.